check engine FORD E SERIES 2008 4.G Owner's Manual

Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once.
If the check fuel cap light
or a “check fuel cap” message comes on,
the fuel filler cap may not be properly installed. The light or message can
come on after several driving events after you’ve refueled your vehicle.
At the next opportunity, safely pull off of the road, remove the fuel filler
cap, align the cap properly and reinstall it. The check fuel cap
light
or “check fuel cap” message may not reset immediately; it may
take several driving cycles for the check fuel cap light
or “check fuel
cap” message to turn off. A driving cycle consists of an engine start-up
(after four or more hours with the engine off) followed by city and
highway driving.
Continuing to drive with the check fuel cap light
or “check fuel cap”
message on may cause the
light to turn on as well.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
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•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between the top gears occurs. Unnecessary
shifting of this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
authorized dealer if the window sticker is not supplied with your vehicle.
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If theService engine soonindicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with theService engine soon
indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if theService engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If theService engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If theService engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if theService engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30-second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
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POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules.
Check the fluid level when it is at ambient temperature, 20° – 80° F
(-7° – 25° C):
1.
Check the fluid level on the dipstick. It should be between the arrows in
the FULL COLD range. Do not add fluid if the level is within this range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
For E-350 and E-450 vehicles with the Hydro-Boost Brake
System, do not press the brake pedal after the engine has been
turned off. Pressing the brake pedal after the engine has been turned
off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir. Refer toMaintenance product
specifications and capacitiesin this chapter for the proper fluid type.
FULL COLD
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TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and extended
length vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–158 inch and 176 inch
wheelbase (E-Super Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if equipped with an
in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote filter assembly. The amount of
transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
V should only use MERCON
V fluid or fluid that is specified dual
usage MERCON
/MERCON
V. Refer toscheduled maintenance informationto determine the correct service interval.
Use of any fluid other than the recommended fluid may cause transmission damage.Automatic transmissions that require MERCON
SP should only use MERCON
SP fluid. Use of a dual usage fluid in
an automatic transmission requiring MERCON
SP may cause transmission damage. Refer toscheduled
maintenance informationto determine the correct service interval. Use of any fluid other than the recommended
fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These
lubricants do not need to be checked or changed unless a leak is suspected, service is required or the axle assembly
has been submerged in water. The axle lubricant should be changed any time the rear axle has been submerged in
water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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•On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
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A
Accessory delay ..........................52
AdvanceTrac ..............................168
Air cleaner filter ...............261–263
Airbag supplemental restraint
system ..........................................86
and child safety seats ..............88
description ................................86
disposal ......................................90
driver airbag ..............................88
indicator light ...........................90
operation ...................................88
passenger airbag .......................88
passenger deactivation
switch ........................................91
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................238
Anti-lock brake system
(see Brakes) ..............................166
Anti-theft system ........................66
arming the system ....................67
Audio system
(see Radio) ......................19, 21, 25
Automatic transmission
driving an automatic
overdrive .................175, 177, 180
fluid, adding ............................258
fluid, checking ........................258
fluid, refill capacities ..............264
fluid, specification ..................264
Auxiliary power point .................50
Axle
lubricant specifications ..........264
refill capacities ........................264
traction lok ..............................172
B
Battery .......................................236acid, treating emergencies .....236
battery saver .............................34
jumping a disabled battery ....207
maintenance-free ....................236
replacement, specifications ...263
servicing ..................................236
Belt-Minder
...............................81
Booster seats ...............................97
Brakes ........................................165
anti-lock ...................................166
anti-lock brake system (ABS)
warning light ...........................166
fluid, checking and adding ....257
fluid, refill capacities ..............264
fluid, specifications .................264
lubricant specifications ..........264
parking ....................................167
shift interlock ..........................174
Bulbs ............................................40
C
Capacities for refilling fluids ....264
Cell phone use ..............................9
Changing a tire .........................198
Child safety restraints ................96
child safety belts ......................96
Child safety seats ......................100
in front seat ............................101
in rear seat ..............................101
tether anchorage hardware ...104
Child safety seats - booster
seats .............................................97
Cleaning your vehicle
engine compartment ..............224
exterior ....................................227
instrument panel ....................226
interior .....................................226
plastic parts ............................225
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safety belts ..............................226
washing ....................................222
waxing .....................................223
wheels ......................................223
wiper blades ............................225
Climate control (see Air
conditioning or Heating) ......31–33
Clock adjust
6-CD in dash .......................23, 27
AM/FM .......................................20
Compass, electronic ....................49
calibration .................................50
set zone adjustment .................49
Console
overhead ..............................47–48
Controls
power seat .................................70
Coolant
checking and adding ..............238
refill capacities ................242, 264
specifications ..........................264
Cruise control
(see Speed control) ....................54
Customer Assistance ................186
Ford Extended Service
Plan ..........................................218
Getting assistance outside the
U.S. and Canada .....................219
Getting roadside assistance ...186
Getting the service you
need .........................................214
Ordering additional owner’s
literature .................................220
Utilizing the
Mediation/Arbitration
Program ...................................218D
Daytime running lamps
(see Lamps) ................................35
Dipstick
automatic transmission
fluid ..........................................258
engine oil .................................233
Driveline universal joint and
slip yoke ....................................257
Driving under special
conditions
through water .........................185
E
Emergencies, roadside
jump-starting ..........................207
Emergency Flashers .................188
Emission control system ..........253
Engine ........................................268
cleaning ...................................224
coolant .....................................238
diesel ...........................................7
fail-safe cooling .......................243
idle speed control ...................236
lubrication specifications .......264
refill capacities ........................264
service points ..........................231
starting after a collision .........188
Engine block heater .................164
Engine oil ..................................233
checking and adding ..............233
dipstick ....................................233
filter, specifications ........235, 263
recommendations ...................235
refill capacities ........................264
specifications ..........................264
Event data recording ....................6
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positions of the ignition .........161
L
Lamps
bulb replacement
specifications chart ..................40
daytime running light ...............35
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....36
interior lamps ...........................39
replacing bulbs .........................41
Lane change indicator
(see Turn signal) ........................39
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........166
Load limits .................................144
Loading instructions .................150
Locks ............................................57
autolock .....................................57
doors ..........................................57
Lubricant specifications ...........264
Lug nuts ....................................206
Lumbar support, seats ...............70
M
Mirrors .........................................52
fold away ...................................53
side view mirrors (power) .......52
Motorcraft parts ........227, 244, 263
O
Octane rating ............................248
Oil (see Engine oil) ..................233
P
Parking brake ............................167Parts (see Motorcraft parts) ....263
Power distribution box
(see Fuses) ...............................193
Power door locks ........................57
Power mirrors .............................52
Power point .................................50
Power steering ..........................171
fluid, checking and adding ....256
fluid, refill capacity ................264
fluid, specifications .................264
Power Windows ...........................51
Preparing to drive your
vehicle ........................................172
R
Radio ................................19, 21, 25
Relays ................................190, 196
Remote entry system .................61
illuminated entry ......................65
locking/unlocking
doors ..............................57, 62–63
panic alarm ...............................63
replacement/additional
transmitters ...............................64
replacing the batteries .............63
Reverse sensing system ...........182
Roadside assistance ..................186
Roll stability control .................168
S
Safety Belt Maintenance ............85
Safety belts
(see Safety restraints) .........76–80
Safety defects, reporting ..220–221
Safety restraints ....................76–80
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