light FORD E SERIES 2008 4.G Service Manual

Tire inflation information
All tires with Steel Carcass Plies (if equipped):
This type of tire utilizes steel cords in the sidewalls. As such, they
cannot be treated like normal light truck tires. Tire service, including
adjusting tire pressure, must be performed by personnel trained,
supervised and equipped according to Federal Occupational Safety and
Health Administration (OSHA) regulations. For example, during any
procedure involving tire inflation, the technician or individual must
utilize a remote inflation device, and ensure that all persons are clear of
the trajectory area.
WARNINGAn inflated tire and rim can be very dangerous if
improperly used, serviced or maintained. To reduce the risk of
serious injury, never attempt to re-inflate a tire which has been run flat
or seriously under-inflated without first removing the tire from the
wheel assembly for inspection. Do not attempt to add air to tires or
replace tires or wheels without first taking precautions to protect
persons and property.
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Information on “P” type tires
P215/65R15 95H is an example of a
tire size, load index and speed
rating. The definitions of these
items are listed below. (Note that
the tire size, load index and speed
rating for your vehicle may be
different from this example.)
1.P:Indicates a tire, designated by
the Tire and Rim Association
(T&RA), that may be used for
service on cars, SUVs, minivans and
light trucks.
Note:If your tire size does not
begin with a letter this may mean it
is designated by either ETRTO
(European Tire and Rim Technical Organization) or JATMA (Japan Tire
Manufacturing Association).
2.215:Indicates the nominal width of the tire in millimeters from
sidewall edge to sidewall edge. In general, the larger the number, the
wider the tire.
3.65:Indicates the aspect ratio which gives the tire’s ratio of height to
width.
4.R:Indicates a “radial” type tire.
5.15:Indicates the wheel or rim diameter in inches. If you change your
wheel size, you will have to purchase new tires to match the new wheel
diameter.
6.95:Indicates the tire’s load index. It is an index that relates to how
much weight a tire can carry. You may find this information in your
Owner’s Guide.If not, contact a local tire dealer.
Note:You may not find this information on all tires because it is not
required by federal law.
7.H:Indicates the tire’s speed rating. The speed rating denotes the
speed at which a tire is designed to be driven for extended periods of
time under a standard condition of load and inflation pressure. The tires
on your vehicle may operate at different conditions for load and inflation
pressure. These speed ratings may need to be adjusted for the difference
in conditions. The ratings range from 81 mph (130 km/h) to 186 mph
(299 km/h). These ratings are listed in the following chart.
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Additional information contained on the tire sidewall for “LT” type
tires
“LT” type tires have some additional
information beyond those of “P”
type tires; these differences are
described below:
1.LT:Indicates a tire, designated by
the Tire and Rim Association
(T&RA), that is intended for service
on light trucks.
2.Load Range/Load Inflation
Limits:Indicates the tire’s
load-carrying capabilities and its
inflation limits.
3.Maximum Load Dual lb. (kg)
at psi (kPa) cold:Indicates the
maximum load and tire pressure
when the tire is used as a dual; defined as four tires on the rear axle (a
total of six or more tires on the vehicle).
4.Maximum Load Single lb. (kg) at psi (kPa) cold:Indicates the
maximum load and tire pressure when the tire is used as a single;
defined as two tires (total) on the rear axle.
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Information on “T” type tires
“T” type tires have some additional
information beyond those of “P”
type tires; these differences are
described below:
T145/80D16 is an example of a tire
size.
Note:The temporary tire size for
your vehicle may be different from
this example.
1.T:Indicates a type of tire,
designated by the Tire and Rim
Association (T&RA), that is
intended for temporary service on
cars, SUVs, minivans and light
trucks.
2.145:Indicates the nominal width
of the tire in millimeters from
sidewall edge to sidewall edge. In general, the larger the number, the
wider the tire.
3.80:Indicates the aspect ratio which gives the tire’s ratio of height to
width. Numbers of 70 or lower indicate a short sidewall.
4.D:Indicates a “diagonal” type tire.
R:Indicates a “radial” type tire.
5.16:Indicates the wheel or rim diameter in inches. If you change your
wheel size, you will have to purchase new tires to match the new wheel
diameter.
Location of the tire label
You will find a Tire Label containing tire inflation pressure by tire size
and other important information located on the B-Pillar or the edge of
the driver’s door. Refer to the payload description and graphic in the
Vehicle loading — with and without a trailersection.
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Understanding your Tire Pressure Monitoring System (TPMS)
The Tire Pressure Monitoring System measures pressure in your four
road tires and sends the tire pressure readings to your vehicle. The Low
Tire Warning Lamp will turn ON if the tire pressure is significantly low.
Once the light is illuminated, your tires are under inflated and need to be
inflated to the manufacturer’s recommended tire pressure. Even if the
light turns ON and a short time later turns OFF, your tire pressure still
needs to be checked. Visit www.checkmytires.org for additional
information.
When your temporary spare tire is installed
When one of your road tires needs to be replaced with the temporary
spare, the TPMS system will continue to identify an issue to remind you
that the damaged road wheel/tire needs to be repaired and put back on
your vehicle.
To restore the full functionality of the Tire Pressure Monitoring System,
have the damaged road wheel/tire repaired and remounted on your
vehicle. For additional information, refer toChanging tires with TPMS
in this section.
When you believe your system is not operating properly
The main function of the Tire Pressure Monitoring System is to warn you
when your tires need air. It can also warn you in the event the system is
no longer capable of functioning as intended. Please refer to the
following chart for information concerning your Tire Pressure Monitoring
System:
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Low Tire
Pressure Warning
LightPossible
causeCustomer Action Required
Solid Warning Light Tire(s)
under-inflated1. Check your tire pressure to
ensure tires are properly
inflated; refer toInflating your
tiresin this chapter.
2. After inflating your tires to
the manufacturer’s
recommended inflation pressure
as shown on the Tire Label
(located on the edge of driver’s
door or the B-Pillar), the vehicle
must be driven for at least two
minutes over 20 mph (32 km/h)
before the light will turn OFF.
Spare tire in
useYour temporary spare tire is in
use. Repair the damaged road
wheel/tire and reinstall it on the
vehicle to restore system
functionality. For a description
on how the system functions,
refer toWhen your temporary
spare tire is installedin this
section.
TPMS
malfunctionIf your tires are properly inflated
and your spare tire is not in use
and the light remains ON, have
the system inspected by your
authorized dealer.
Tire rotation
without sensor
trainingOn vehicles with different front
and rear tire pressures, the
TPMS system must be retrained
following every tire rotation.
Refer toTire rotationin this
chapter.
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Low Tire
Pressure Warning
LightPossible
causeCustomer Action Required
Flashing Warning
LightSpare tire in
useYour temporary spare tire is in
use. Repair the damaged road
wheel and re-mount it on the
vehicle to restore system
functionality. For a description
of how the system functions
under these conditions, refer to
When your temporary spare
tire is installedin this section.
TPMS
malfunctionIf your tires are properly inflated
and your spare tire is not in use
and the TPMS warning light still
flashes, have the system
inspected by your authorized
dealer.
When inflating your tires
When putting air into your tires (such as at a gas station or in your
garage), the Tire Pressure Monitoring System may not respond
immediately to the air added to your tires.
It may take up to two minutes of driving over 20 mph (32 km/h) for the
light to turn OFF after you have filled your tires to the recommended
inflation pressure.
How temperature affects your tire pressure
The Tire Pressure Monitoring System (TPMS) monitors tire pressure in
each pneumatic tire. While driving in a normal manner, a typical
passenger tire inflation pressure may increase approximately 2 to 4 psi
(14 to 28 kPa) from a cold start situation. If the vehicle is stationary
over night with the outside temperature significantly lower than the
daytime temperature, the tire pressure may decrease approximately 3 psi
(20.7 kPa) for a drop of 30° F (16.6° C) in ambient temperature. This
lower pressure value may be detected by the TPMS as being significantly
lower than the recommended inflation pressure and activate the TPMS
warning for low tire pressure. If the low tire pressure warning light is
ON, visually check each tire to verify that no tire is flat. If one or more
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TPMS reset tool
A special TPMS reset tool has been provided with your vehicle to reset
your TPMS after tire rotation. The tool is located with your Owner’s
Guide materials.
Please take the tool with the
provided Velcro
strip on the back
and mount it in the bottom right
corner of your Owner’s Guide case
(as shown) for safe keeping.
If you find that the reset tool was
not provided when delivered, has
been lost or no longer functions
(the battery is not replaceable),
please contact your authorized
dealer to obtain a replacement.
To verify that your TPMS reset tool is working, press and release the
button on the center of the TPMS tool. The red light should illuminate
and remain on for approximately five (5) seconds. If the light does not
illuminate, the tool needs to be replaced.
TPMS reset tips
To reduce the chances of interference from another vehicle, TPMS reset
should be performed at least three feet (one meter) away from another
Ford Motor Company vehicle undergoing the TPMS reset procedure at
same time.
Do not wait more than two (2) minutes between resetting each tire
sensor or the system will timeout and the entire procedure will have to
be repeated on all four wheels.
A double horn chirp indicates the need to repeat the procedure.
TPMS reset procedure
Note:It is recommended that you read the entire procedure before
attempting.
Note:To enter the reset mode, Steps 1–5 MUST be completed within 60
seconds.
1. The key must be in the ignition and the ignition turned to OFF/LOCK.
Press and release the brake pedal.
2. Cycle the ignition from OFF/LOCK to RUN three (3) times ending in
the RUN position.DO NOTstart the engine.
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1.Left front tire:Place the TPMS reset tool against the left front tire
where the tire meets the rim, opposite from the valve stem (1) as shown.
This is where the sensor is located inside the rim.
The tool needs to be held against the tire sidewall opposite the
valve stem as illustrated with the arrow on the tool pointing
towards the rim; do not use the tool with the arrow pointing away
from the rim as it may not activate the sensor.
2. Press and release the green button and hold the tool to the tire
sidewall until the horn sounds. The red light on the TPMS reset tool will
illuminate while the tool is active. The horn will sound once within 10
seconds to indicate the process was successful.
Note:If a double horn chirp is heard, repeat the procedure. If a single
horn chirp is not heard, move the vehicle to rotate the wheels at least a
14-turn and repeat the procedure. If the horn does not sound while
attempting to reset any wheel, seek service from your authorized dealer.
3. Perform Steps 1 and 2 on the right front, right rear and finally the left
rear tires.
Successful completion of the reset procedure can be verified by turning
the ignition to OFF without the horn sounding. If two short beeps are
heard, the reset procedure was unsuccessful and must be repeated.
If after repeating the procedure two short beeps are heard when the key
is turned to OFF, seek assistance from your authorized dealer.
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Sensor position following tire
rotation
Sensor 1: 50 psi
Sensor 2: 50 psi
Sensor 3: 80 psi
Sensor 4: 80 psi
Pressure adjustment without the
required TPMS reset procedure
Sensor 1: 80 psi
Sensor 2: 80 psi
Sensor 3: 50 psi
Sensor 4: 50 psi
In this situation, the TPMS warning
light will come on.
If the TPMS reset procedure is not performed after tire rotation and air
pressure adjustment, the TPMS telltale may illuminate for a false low tire
pressure condition.
As in this example, the rear tires rotated to the front and properly
inflated to 50 psi (345 kPa) for the front axle would falsely illuminate the
low tire warning indicator as they are still trained for the rear positions
which require 80 psi (552 kPa).
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