engine coolant FORD E SERIES 2009 4.G User Guide

When the engine is cold, check the
level of the engine coolant in the
reservoir.
•The engine coolant should be at the “FULL COLD” level or within the
“COLD FILL RANGE” as listed on the engine coolant reservoir
(depending upon application).
•Refer toscheduled maintenance informationfor service interval
schedules.
•Be sure to read and understandPrecautions when servicing your
vehiclein this chapter.
If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer toAdding
engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water.When the engine is cool,add the mixture to the
coolant reservoir until the appropriate fill level is obtained.
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WARNING:Do not add engine coolant when the engine is hot.
Steam and scalding liquids released from a hot cooling system
can burn you badly. Also, you can be burned if you spill coolant on hot
engine parts.
WARNING:Do not put engine coolant in the windshield washer
fluid container. If sprayed on the windshield, engine coolant
could make it difficult to see through the windshield.
•Add Motorcraft Premium Gold Engine Coolant or equivalent
meeting Ford specification WSS-M97B51-A1.Refer to
Maintenance product specifications and capacitiesin this chapter.
Note:Use of Motorcraft Cooling System Stop Leak Pellets or an
equivalent product meeting Ford specification WSS-M99B37-B6, may
darken the color of Motorcraft Premium Gold Engine Coolant from
yellow to golden tan.
•Do not add/mix an orange-colored, extended life coolant such
as Motorcraft Specialty Orange Engine Coolant, meeting Ford
specification WSS-M97B44-D, or DEX-COOLbrand with the
factory-filled coolant.Mixing Motorcraft Specialty Orange Engine
Coolant or any orange-colored extended life product such as
DEX-COOLbrand with your factory filled coolant can result in
degraded corrosion protection.
•A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
•Do not use alcohol, methanol, brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
•Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
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For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the “FULL COLD” level. For all other vehicles which have a
coolant degas system with a pressurized cap, or if it is necessary to
remove the coolant pressure relief cap on the radiator of a vehicle with
an overflow system, follow these steps to add engine coolant.
WARNING:To reduce the risk of personal injury, make sure the
engine is cool before unscrewing the coolant pressure relief cap.
The cooling system is under pressure; steam and hot liquid can come
out forcefully when the cap is loosened slightly.
Add the proper mixture of coolant and water to the cooling system by
following these steps:
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture, to
within the “COLD FILL RANGE” or the “FULL COLD” level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. Cap must be tightly
installed to prevent coolant loss.
After any coolant has been added, check the coolant concentration (refer
toChecking engine coolant). If the concentration is not 50/50
(protection to –34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
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Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toMaintenance product specifications and capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this section.
Severe climates
If you drive in extremely cold climates (less than –34°F [–36°C]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
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•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The service engine soon
indicator light will illuminate.
•The engine coolant
temperature
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
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When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
serious personal injury.
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Item Capacity Ford part nameFord part number /
Ford specification
Engine coolant 4.6L
engine23.8 quarts (22.6L)
Motorcraft Premium Gold
Engine Coolant with
bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant 4.6L
engine with aux
rear heat26.0 quarts (24.6L)
Engine coolant 5.4L
engine28.8 quarts (27.2L)
Engine coolant 5.4L
engine with aux
rear heat30.8 quarts (29.1L)
Engine coolant 6.8L
engine30.4 quarts (28.8L)
Engine coolant 6.8L
engine with aux
rear heat32.6 quarts (30.8L)
Engine
coolant-diesel
engine
1
Refer to the6.0L and 6.4L Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
Cooling system
stop leak pellets—Motorcraft Cooling System
Stop Leak PelletsVC-6 /
WSS-M99B37-B6
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all
regular and
extended length
vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch
and 176 inch
wheelbase
(E-Super Duty)55.0 gallons
(208.0L)1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
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A
Accessory delay ..........................63
AdvanceTrac ..............................198
Air cleaner filter ...............300–302
Airbag supplemental restraint
system ................................107–108
and child safety seats ............109
description ..............................108
disposal ....................................112
driver airbag ............................110
indicator light .........................112
operation .................................110
passenger airbag .....................110
passenger deactivation
switch ......................................113
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................275
Anti-lock brake system
(see Brakes) ......................195–196
Anti-theft system ........................86
arming the system ....................87
Audio system
(see Radio) ......................20, 22, 27
Automatic transmission
driving an automatic
overdrive .................207, 209, 212
fluid, adding ............................296
fluid, checking ........................296
fluid, refill capacities ..............303
fluid, specification ..................303
Auxiliary Input Jack ...................34
Auxiliary power point .................61
Axle
lubricant specifications ..........303
refill capacities ........................303
traction lok ..............................203B
Battery .......................................272
acid, treating emergencies .....272
jumping a disabled battery ....242
maintenance-free ....................272
replacement, specifications ...302
servicing ..................................272
Belt-Minder.............................103
Booster seats .............................132
Brakes ........................................195
anti-lock ...........................195–196
anti-lock brake system (ABS)
warning light ...........................196
fluid, checking and adding ....295
fluid, refill capacities ..............303
fluid, specifications .................303
lubricant specifications ..........303
parking ....................................196
shift interlock ..........................205
trailer .......................................184
Bulbs ............................................50
C
Capacities for refilling fluids ....303
Cell phone use ..............................9
Changing a tire .........................232
Child safety seats ......................121
in front seat ............................121
in rear seat ..............................121
LATCH .....................................124
recommendations ...................119
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................132
Cleaning your vehicle
engine compartment ..............260
exterior ....................................263
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instrument panel ....................262
interior .....................................262
plastic parts ............................261
safety belts ..............................262
washing ....................................258
waxing .....................................259
wheels ......................................259
wiper blades ............................261
Climate control (see Air
conditioning or Heating) ......42–44
Clock adjust
6-CD in dash .............................28
AM/FM Stereo ...........................21
AM/FM/CD .................................23
Compass, electronic ....................60
calibration .................................61
set zone adjustment .................60
Console
overhead ..............................58–59
Controls
power seat .................................92
Coolant
checking and adding ..............275
refill capacities ................279, 303
specifications ..........................303
Cruise control
(see Speed control) ....................66
Customer Assistance ................221
Ford Extended Service
Plan ..........................................255
Getting assistance outside the
U.S. and Canada .....................255
Getting roadside assistance ...221
Getting the service you
need .........................................250
Ordering additional owner’s
literature .................................256
Utilizing the
Mediation/Arbitration
Program ...................................254D
Daytime running lamps
(see Lamps) ................................45
Dipstick
automatic transmission
fluid ..........................................296
engine oil .................................269
Driveline universal joint and
slip yoke ....................................296
Driving under special
conditions
through water .........................220
E
Electronic message center .........69
Emergencies, roadside
jump-starting ..........................242
Emergency Flashers .................222
Emission control system ..........291
Engine ........................................310
cleaning ...................................260
coolant .....................................275
diesel ...........................................7
fail-safe cooling .......................280
idle speed control ...................272
lubrication specifications .......303
refill capacities ........................303
service points ..........................267
starting after a collision .........223
Engine block heater .................193
Engine oil ..................................269
checking and adding ..............269
dipstick ....................................269
filter, specifications ........271, 302
recommendations ...................271
refill capacities ........................303
specifications ..........................303
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