headlamp FORD E SERIES 2009 4.G Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2009, Model line: E SERIES, Model: FORD E SERIES 2009 4.GPages: 321, PDF Size: 2.31 MB
Page 1 of 321

Introduction 4
Instrument Cluster 12
Warning lights and chimes 12
Gauges 17
Entertainment Systems 20
AM/FM stereo 20
AM/FM stereo with CD 22
AM/FM stereo with CDX6/MP3 27
Auxiliary input jack 34
Satellite radio information 38
Navigation system 41
Climate Controls 42
Heater only 42
Manual heating and air conditioning 43
Lights 45
Headlamps 45
Turn signal control 49
Bulb replacement 50
Driver Controls 57
Windshield wiper/washer control 57
Steering wheel adjustment 58
Power windows 62
Mirrors 63
Speed control 66
Upfitter controls 68
Message center 69
Locks and Security 78
Keys 78
Locks 78
Anti-theft system 86
Table of Contents
1
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Page 16 of 321

Anti-theft system:Flashes when
the SecuriLock™ Passive Anti-theft
System has been activated.
Overdrive off (if equipped):
Illuminates when the overdrive
function of the transmission has
been turned off; refer to the
Drivingchapter. If the light does not illuminate, have the transmission
serviced soon, or damage may occur.
Charging system (RTT):Displays
when the battery is not charging
properly.
Speed control:Illuminates when
the speed control is activated. Turns
off when the speed control system
is deactivated.
Low fuel (RTT):Displays when
the fuel level in the fuel tank is at
or near empty (refer toFuel gauge
in this chapter).
Turn signal:Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
High beams:Illuminates when the
high beam headlamps are turned on.
Key-in-ignition warning chime:Sounds when the key is left in the
ignition in the off or accessory position and the driver’s door is opened.
Headlamps on warning chime:Sounds when the headlamps or parking
lamps are on, the ignition is off (the key is not in the ignition) and the
driver’s door is opened.
O/D
OFF
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Instrument Cluster
16
Page 45 of 321

HEADLAMP CONTROL
Turns the lamps off.
Turns on the parking lamps,
instrument panel lamps, license
plate lamps and tail lamps.
Turns the headlamps on.
Daytime running lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output.
To activate:
•the ignition must be in the on position and
•the headlamp control is in the off or parking lamp position.
WARNING:Always remember to turn on your headlamps at
dusk or during inclement weather. The Daytime Running Lamp
(DRL) system does not activate the tail lamps and generally may not
provide adequate lighting during these conditions. Failure to activate
your headlamps under these conditions may result in a collision.
High beams
Push the lever toward the
instrument panel to activate. Pull
the lever towards you to deactivate.
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Lights
45
Page 46 of 321

Flash to pass
Pull toward you slightly to activate
and release to deactivate.
PANEL DIMMER CONTROL
Use to adjust the brightness of the
instrument panel and all applicable
illuminated switches in the vehicle
during headlamp and parklamp
operation.
Move the control to the full upright
position, past detent, to turn on the
interior lamps.
Note:If the battery is disconnected,
discharged, or a new battery is
installed, the dimmer switch requires re-calibration. Rotate the dimmer
switch from the full dim position to the full dome/on position to reset.
This will ensure that your displays are visible under all lighting
conditions
The dome lamp will not illuminate if the control switch is not rotated
past the detent.
VERTICAL AND HORIZONTAL AIM ADJUSTMENT
(SEALED BEAM HEADLAMPS)
The headlamps on your vehicle are intended to be aimed using
mechanical aimers. If mechanical aimers are used and the cross-car sight
line is in any way blocked, set the legs of the universal adaptor all to the
same setting, such that the cross-car sight line is no longer blocked, per
the instructions for the brand of mechanical aimer used. You can also
aim the headlamps visually using the procedure below.
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Lights
46
Page 47 of 321

To adjust the headlamps:
1. Park your vehicle on a level surface about 25 feet (7.6 meters) away
from a vertical plain surface (3). Check your headlamp alignment at
night or in a dark area so that you can see the headlamp beam pattern.
•(1) 8 feet (2.4 meters)
•(2) Center height of lamp to
ground
•(3) 25 feet (7.6 meters)
•(4) Horizontal reference line
•(5) Center of headlamps
•(6) Center line of the vehicle
2. The center of the headlamp is
marked either on the lens (a circle
or cross marker) or on the bulb shield, internal to the lamp (mark or
feature). Measure the height from the center of your headlamp to the
ground (2) and mark an 8 foot (2.4 meter) long horizontal line on the
wall or screen (1) at this height (masking tape works well).
3. Turn on the low beam headlamps
and open the hood.
4. Locate the high intensity area of
the beam pattern and place the top
edge of the intensity zone even with
the horizontal reference line (4). If
the top edge of the high intensity
area is not even with the horizontal
line, follow the next step to adjust
it.
5. Locate the vertical adjuster (1)
for each headlamp. Adjust the aim
by turning the adjuster control
either clockwise (to adjust up) or
counterclockwise (to adjust down).
6. In addition to the horizontal line
marked in step 2, a pair of vertical
lines (5) must be marked at the
center line of the headlamps on the
wall or screen.
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Lights
47
Page 48 of 321

7. On the wall or screen, locate the high intensity area of the beam
pattern. The left edge of the high intensity area should be even with the
vertical line corresponding to the headlamp under adjustment. If the left
edge of the high intensity area is not even with the vertical line, follow
the next step to adjust it.
8. Locate the horizontal adjuster (2) for each headlamp. Turn it
clockwise or counterclockwise, to place the left edge of the high
intensity area even with the vertical line corresponding to the headlamp
under adjustment.
VERTICAL AIM ADJUSTMENT (AERODYNAMIC HEADLAMPS)
The headlamps on your vehicle can only be vertically adjusted. Your
vehicle does not require horizontal aim adjustments.
To adjust the headlamps:
1. Park the vehicle directly in front of a wall or screen on a level surface,
approximately 25 feet (7.6 meters) away.
•(1) 8 feet (2.4 meters)
•(2) Center height of lamp to
ground
•(3) 25 feet (7.6 meters)
•(4) Horizontal reference line
2. Measure the height from the
center of your headlamp (indicated
by a 3.0 mm circle on the lens) to
the ground and mark an 8 foot
(2.4 meter) horizontal reference line
on the vertical wall or screen at this height (a piece of masking tape
works well).
3. Turn on the low beam headlamps to illuminate the wall or screen and
open the hood. Cover one of the headlamps so no light hits the wall.
4. On the wall or screen you will
observe a light pattern with a
distinct horizontal edge towards the
right. If this edge is not at the
horizontal reference line, the beam will need to be adjusted so the edge
is at the same height as the horizontal reference line.
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Lights
48
Page 49 of 321

5. Locate the vertical adjuster on
the back of each headlamp, then use
a long Phillips #2 screwdriver to
turn the adjuster either
counterclockwise (to adjust down)
or clockwise (to adjust up) aligning
the upper edge of the light pattern
up to the horizontal line.
6. Repeat step 3–5 for the other
headlamp.
7. Close the hood and turn off the lamps.
TURN SIGNAL CONTROL
•Push down to activate the left
turn signal.
•Push up to activate the right turn
signal.
INTERIOR LAMPS
Dome lamps with rear headliner
Dome lamps equipped with an
ON/OFF/DOOR control will light
when:
•doors are closed and the control
is in the ON position
•control is in the DOOR position
and any door is open
•headlamp control is rotated fully counterclockwise
When the control is in the OFF position, it will not illuminate when you
open the doors or fully rotate the headlamp control.
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Lights
49
Page 50 of 321

Cargo lamps
The dome portion of the cargo
lamp, the center light, can be turned
on when the headlamp control is
rotated fully counterclockwise or
when any door is opened.
With the ignition key in the accessory or on position, the rear lamp can
be turned on or off by sliding the control.
Front and rear courtesy/reading
lamps
The dome portion of the lamp, the
center light, can be turned on when
the headlamp control is rotated fully
counterclockwise or when any door
is opened.
The reading lamp portion, the two outer lights, can only be toggled on
and off at the lamp.
BULB REPLACEMENT
Headlamp condensation
Exterior lamps are vented to accommodate normal changes in pressure.
Condensation can be a natural by-product of this design. When moist air
enters the lamp assembly through the vents, condensation can occur
when the temperature is cold. When normal condensation occurs, a thin
film of mist can form on the interior of the lens. The thin mist eventually
clears and exits through the vents during normal operation. Clearing
time may take as long as 48 hours under dry weather conditions.
Examples of acceptable condensation are:
•Presence of thin mist (no streaks, drip marks or droplets)
•Fine mist covers less than 50% of the lens
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Lights
50
Page 51 of 321

Examples of unacceptable moisture (usually caused by a lamp water
leak) are:
•Water puddle inside the lamp
•Large water droplets, drip marks or streaks present on the interior of
the lens
Take your vehicle to dealer for service if any of the above conditions of
unacceptable moisture are present.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs must
be marked with an authorized “D.O.T.” for North America and an “E” for
Europe to ensure lamp performance, light brightness and pattern and safe
visibility. The correct bulbs will not damage the lamp assembly or void the
lamp assembly warranty and will provide quality bulb burn time.
Function Number of
bulbsTrade number
Headlamps (aerodynamic) 2 H13/9008
Headlamps (sealed beam) 2 H6054
Park lamp with aerodynamic 2 3157A or 3157AK
Park lamp with sealed beam 2 3157K
Side marker with aerodynamic 2 168
Side marker with sealed beam 2 194
Back-up lamps 2 3156K or 3156
License plate lamp 1 168
Stop/tail/turn/side marker
lamp2 3457K or 3357K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your authorized dealer
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Lights
51
Page 52 of 321

Replacing exterior bulbs
Check the operation of all bulbs frequently.
Replacing headlamp bulbs (aerodynamic)
1. Make sure the headlamp switch is in the off position and open the
hood.
2. Remove the three screws from
the top and bottom front of the
headlamp assembly and pull the
assembly straight out.
3. Disconnect the electrical
connector by squeezing the release
tab and pushing the connector
forward and then pulling it
rearward.
4. Remove the bulb assembly by
turning it counterclockwise and
pulling it straight out.
WARNING:Handle a halogen headlamp bulb carefully and keep
out of children’s reach. Grasp the bulb only by its plastic base
and do not touch the glass. The oil from your hand could cause the
bulb to break the next time the headlamps are operated.
Note:If the bulb is accidentally touched, it should be cleaned with
alcohol before being used.
To install the new bulb, follow the removal procedures in reverse order.
Replacing headlamps (sealed beam)
1. Make sure the headlamp switch is in the off position and open the
hood.
2009 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)
Lights
52