warning FORD E SERIES 2010 4.G Owners Manual

Refueling
WARNING:Fuel vapor burns violently and a fuel fire can cause
severe injuries. To help avoid injuries to you and others:
•Read and follow all the instructions on the pump island;
•Turn off your engine when you are refueling;
•Do not smoke if you are near fuel or refueling your vehicle;
•Keep sparks, flames and smoking materials away from fuel;
•Stay outside your vehicle and do not leave the fuel pump unattended
when refueling your vehicle — this is against the law in some places;
•Keep children away from the fuel pump; never let children pump
fuel.
Use the following guidelines to avoid electrostatic charge build-up when
filling an ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel filler cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise until it spins off.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once.
If the check fuel cap light
or a “check fuel cap” message comes on,
the fuel filler cap may not be properly installed. The light or message can
come on after several driving events after you’ve refueled your vehicle.
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At the next opportunity, safely pull off of the road, remove the fuel filler
cap, align the cap properly and reinstall it. The check fuel cap
light
or “check fuel cap” message may not reset immediately; it may
take several driving cycles for the check fuel cap light
or “check fuel
cap” message to turn off. A driving cycle consists of an engine start-up
(after four or more hours with the engine off) followed by city and
highway driving.
Continuing to drive with the check fuel cap light
or “check fuel cap”
message on may cause the
light to turn on as well.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford, Motorcraft or other certified fuel filler cap
is not used.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
personal injury.
FFV (Flex Fuel Vehicle) fuel cap
If your vehicle is FFV capable, it will have a yellow colored fuel cap.
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possible—at least half a tank. Do not add less than five gallons (18.9L)
when refueling. You should drive the vehicle immediately after refueling
for at least 5 miles (8 km) to allow the vehicle to adapt to the change in
ethanol concentration.
If you operate your vehicle 50% or more of the time on ethanol, you
should follow a different maintenance schedule. In addition to this, if you
exclusively use E85 fuel, it is also recommended to fill the fuel tank with
regular unleaded gasoline once every 3,000 miles (4,800 km). See
scheduled maintenance informationfor more information.
Fuel quality
Do not add aftermarket fuel additive products to your fuel tank. It
should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. These products have not been approved for your engine and
could cause damage to the fuel system. Repairs to correct the effects of
using an aftermarket product in your fuel may not be covered by your
warranty.
Many of the world’s automakers approved the World-Wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-Wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-Wide Fuel Charter.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
effect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from off to on several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine. On restarting, cranking time will take a few seconds longer
than normal.
•Normally, adding 1 gallon (3.8L) of fuel is enough to restart the
engine. If the vehicle is out of fuel and on a steep grade, more than
1 gallon (3.8L) may be required.
•The service engine soon
indicator may come on. For more
information on the service engine soon
indicator, refer to
Warning lights and chimesin theInstrument Clusterchapter.
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your authorized dealer if the Monroney label is not supplied with your
vehicle. The EPA fuel economy estimates should be your guide for the
fuel economy comparisons with other vehicles. Your fuel economy may
vary depending upon the method of operation and conditions.
Note:Vehicles over 8,500 GVW (Gross Vehicle Weight) will not have fuel
economy information printed on the window sticker.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft
or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of the service engine soon
indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
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WARNING:Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult yourWarranty Guide/Customer Information Guidefor
complete emission warranty information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the service
engine soon
indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause the service engine
soon
indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the service engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If the service engine soon
indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
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POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for more information.
Check the fluid level when it is at ambient temperature, 20°-80°F
(-7°-25°C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
WARNING:For E-350 and E-450 vehicles with the Hydro-Boost
Brake System, do not press the brake pedal after the engine has
been turned off. Pressing the brake pedal after the engine has been
turned off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
FULL COLD
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Automatic transmission fluid filter
The Torqshift automatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraft
part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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A
Accessory delay ..........................65
AdvanceTrac ..............................200
Air cleaner filter ...............303–305
Airbag supplemental restraint
system ................................102–103
and child safety seats ............104
description ..............................103
disposal ....................................107
driver airbag ............................105
indicator light .........................106
operation .................................105
passenger airbag .....................105
passenger deactivation
switch ......................................108
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................277
Anti-lock brake system
(see Brakes) ......................197–198
Anti-theft system ........................81
arming the system ....................82
Audio system (see Radio) ...29, 31
Automatic transmission
driving an automatic
overdrive .................209, 211, 214
fluid, adding ............................298
fluid, checking ........................298
fluid, refill capacities ..............306
fluid, specification ..................306
Auxiliary Input Jack ...................38
Auxiliary power point .................63
Axle
lubricant specifications ..........306
refill capacities ........................306
traction lok ..............................205B
Battery .......................................274
acid, treating emergencies .....274
jumping a disabled battery ....245
maintenance-free ....................274
replacement, specifications ...305
servicing ..................................274
Belt-Minder
...............................98
Blind Spot Spotter Mirror ........221
Booster seats .............................130
Brakes ........................................197
anti-lock ...........................197–198
anti-lock brake system (ABS)
warning light ...........................198
fluid, checking and adding ....297
fluid, refill capacities ..............306
fluid, specifications .................306
lubricant specifications ..........306
parking ....................................198
shift interlock ..........................207
trailer .......................................185
Bulbs ............................................55
C
Capacities for refilling fluids ....306
Cell phone use ............................10
Changing a tire .........................236
Child safety seats ......................117
in front seat ............................118
in rear seat ..............................118
LATCH .....................................121
recommendations ...................115
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................130
Cleaning your vehicle
engine compartment ..............262
Index
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K
Keyless entry system
autolock .....................................72
Keys .............................................83
positions of the ignition .........192
L
Lamps
bulb replacement
specifications chart ..................56
daytime running light ...............50
headlamps .................................50
headlamps, flash to pass ..........51
instrument panel, dimming .....51
interior lamps ...........................54
replacing bulbs .........................57
LATCH anchors .........................121
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........198
Load limits .................................167
Loading instructions .................174
Locks
autolock .....................................72
doors ..........................................72
Lubricant specifications ...........306
Lug nuts ....................................244
Lumbar support, seats ...............87
M
Message center ...........................21
english/metric button ...............26
warning messages .....................26
Mirrors ...................................65–66
automatic dimming rearview
mirror ........................................65
fold away ...................................67side view mirrors (power) .......66
Motorcraft
parts ..............266, 305
N
Navigation system .......................46
O
Octane rating ............................288
Oil (see Engine oil) ..................271
P
Parking brake ............................198
Parts (see Motorcraft

parts) .........................................305
Power distribution box (see
Fuses) ........................................231
Power door locks ........................72
Power mirrors .............................66
Power point .................................63
Power steering ..........................204
fluid, checking and adding ....296
fluid, refill capacity ................306
fluid, specifications .................306
Power Windows ...........................64
Preparing to drive your
vehicle ........................................205
R
Radio ......................................29, 31
Rear-view camera system .........219
Recommendations for
attaching safety restraints for
children ......................................115
Relays ........................................228
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Remote entry system .................77
illuminated entry ......................81
locking/unlocking
doors ..............................72, 78–79
panic alarm ...............................79
replacement/additional
transmitters ...............................80
replacing the batteries .............79
Reverse sensing system ...........217
Roadside assistance ..................224
Roll stability control .................200
S
Safety belts (see Safety
restraints) ..............................93–97
Safety defects, reporting ..........259
Safety restraints ....................93–97
Belt-Minder
.............................98
extension assembly ................102
for adults .............................94–96
for children .............................112
warning light and chime ..........98
Safety restraints - LATCH
anchors ......................................121
Safety seats for children ..........117
Safety Compliance
Certification Label ....................311
Satellite Radio Information ........43
Seats ............................................85
child safety seats ....................117
front seats .................................86
SecuriLock passive anti-theft
system ....................................81, 83
Servicing your vehicle ..............267
Setting the clock
AM/FM single CD .....................32
AM/FM stereo ...........................30SOS Post Crash Alert ...............106
Spare tire (see Changing the
Tire) ...........................................238
Spark plugs,
specifications .....................305, 310
Special notice ................................8
ambulance conversions ..............7
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...................................306
Speed control ..............................67
Stability system .........................200
Starting a flex fuel vehicle .......194
Starting your vehicle ........192–194
jump starting ..........................245
Steering wheel
controls ......................................69
tilting .........................................63
SYNC
..........................................46
T
Temperature control (see
Climate control) ....................47, 49
Tilt steering wheel ......................63
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....154
Tires ...........................136–137, 236
alignment ................................146
care ..........................................142
changing ..........236, 238–239, 241
checking the pressure ............141
inflating ...................................138
label .........................................153
replacing ..........................144, 241
rotating ....................................146
Index
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