transmission FORD E SERIES 2010 4.G Service Manual

High fluid level
Fluid levels above the safe range may result in transmission failure.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick. Refer toMaintenance
product specifications and capacitiesin this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
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If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
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Automatic transmission fluid filter
The Torqshift automatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraft
part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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MOTORCRAFT PART NUMBERS
Component* 4.6L V8 engine 5.4L V8 engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery-
standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Oil filter FL-820-S FL-820-S FL-820-S
Spark plugs
1
Torqshift
automatic
transmission
internal
bottom–pan
filter
2
— FT-180 FT-180
*Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor Motorcraft
diesel engine service
part numbers.
1For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft
or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2Also available with 6.0L diesel engine/TorqShift transmission.
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Item Capacity Ford part nameFord part number /
Ford specification
Cooling system stop leak
pellets—Motorcraft
Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 6.0 quarts (5.7L)•Motorcraft
SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
•Motorcraft
SAE 5W-20
Full Synthetic Motor Oil
(US)
•Motorcraft
SAE 5W-20
Super Premium Motor
Oil (Canada)
•Motorcraft
SAE 5W-20
Synthetic Motor Oil
(Canada)
2
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12
(Canada)
•CXO-5W20-LFS12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Engine oil-diesel engineRefer to the6.0L and 6.4L Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
Power steering fluidKeep in FULL range
on dipstickMotorcraft

MERCON
VATFXT-5-QM /
MERCON
V
Automatic transmission fluid
(4R75E)13.9 quarts (13.1L)
3
Motorcraft

MERCON
LV AT F
4
XT-10-QLV /
MERCON
LV
Automatic transmission fluid
TorqShift (5–speed)18.8 quarts (17.7L)
3
Motorcraft

MERCON
LV AT F
4
XT-10-QLV /
MERCON
LV
Limited Slip axle fluid
M60 (M248)
E-350 with 4.10 axle ratio5.9 pints (2.8L)
5,7
SAE 75W-140 Synthetic
Rear Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and
extended length vans and
wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and
176 inch wheelbase (E-Super
Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if equipped with an in-tank
cooler, if equipped with an oil to air cooler and if equipped with a remote filter assembly. The amount of transmission fluid and
fluid level should be set by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid. Refer toscheduled maintenance
informationto determine the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do
not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in
water. The axle lubricant should be changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on the Safety Compliance Certification
Label. The following table tells you which transmission each code
represents.
Description Code
Four-speed automatic overdrive (4R75E) Q
Five-speed automatic TorqShift with Tow/Haul T
Five-speed automatic 5R110W-Hi/Torque B
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A
Accessory delay ..........................65
AdvanceTrac ..............................200
Air cleaner filter ...............303–305
Airbag supplemental restraint
system ................................102–103
and child safety seats ............104
description ..............................103
disposal ....................................107
driver airbag ............................105
indicator light .........................106
operation .................................105
passenger airbag .....................105
passenger deactivation
switch ......................................108
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................277
Anti-lock brake system
(see Brakes) ......................197–198
Anti-theft system ........................81
arming the system ....................82
Audio system (see Radio) ...29, 31
Automatic transmission
driving an automatic
overdrive .................209, 211, 214
fluid, adding ............................298
fluid, checking ........................298
fluid, refill capacities ..............306
fluid, specification ..................306
Auxiliary Input Jack ...................38
Auxiliary power point .................63
Axle
lubricant specifications ..........306
refill capacities ........................306
traction lok ..............................205B
Battery .......................................274
acid, treating emergencies .....274
jumping a disabled battery ....245
maintenance-free ....................274
replacement, specifications ...305
servicing ..................................274
Belt-Minder
...............................98
Blind Spot Spotter Mirror ........221
Booster seats .............................130
Brakes ........................................197
anti-lock ...........................197–198
anti-lock brake system (ABS)
warning light ...........................198
fluid, checking and adding ....297
fluid, refill capacities ..............306
fluid, specifications .................306
lubricant specifications ..........306
parking ....................................198
shift interlock ..........................207
trailer .......................................185
Bulbs ............................................55
C
Capacities for refilling fluids ....306
Cell phone use ............................10
Changing a tire .........................236
Child safety seats ......................117
in front seat ............................118
in rear seat ..............................118
LATCH .....................................121
recommendations ...................115
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................130
Cleaning your vehicle
engine compartment ..............262
Index
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exterior ....................................265
instrument panel ....................264
interior .....................................265
plastic parts ............................263
safety belts ..............................265
washing ....................................260
waxing .....................................261
wheels ......................................261
wiper blades ............................263
Climate control (see Air
conditioning or Heating) ......47–49
Clock adjust
AM/FM Stereo ...........................30
AM/FM/CD .................................32
Compass, electronic ....................24
calibration .................................24
set zone adjustment .................24
Controls
power seat .................................87
steering column ........................69
Coolant
checking and adding ..............277
refill capacities ................280, 306
specifications ..........................306
Cruise control (see Speed
control) ........................................67
Customer Assistance ................224
Ford Extended Service
Plan ..........................................316
Getting assistance outside the
U.S. and Canada .....................258
Getting roadside assistance ...224
Getting the service you
need .........................................253
Ordering additional owner’s
literature .................................258
Utilizing the
Mediation/Arbitration
Program ...................................257D
Daytime running lamps (see
Lamps) .........................................50
Dipstick
automatic transmission
fluid ..........................................298
engine oil .................................271
Driveline universal joint and
slip yoke ....................................297
Driving under special
conditions
through water .........................223
E
Electronic message center .........21
Emergencies, roadside
jump-starting ..........................245
Emergency Flashers .................225
Emission control system ..........293
Engine ........................................310
cleaning ...................................262
coolant .....................................277
diesel ...........................................7
fail-safe cooling .......................281
idle speed control ...................274
lubrication specifications .......306
refill capacities ........................306
service points ..................269–270
starting after a collision .........226
Engine block heater .................195
Engine oil ..................................271
checking and adding ..............271
dipstick ....................................271
filter, specifications ........273, 305
recommendations ...................273
refill capacities ........................306
specifications ..........................306
Index
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safety practices .......................145
sidewall information ...............148
snow tires and chains ............166
spare tire .........................236, 238
terminology .............................137
tire grades ...............................137
treadwear ........................136, 143
Towing .......................................174
recreational towing .................191
Trailer Brake
Controller-Integrated ..............185
trailer towing ..........................174
wrecker ....................................251
Traction control ........................199
Traction-lok rear axle ...............205
Trailer Brake
Controller-Integrated ................185
Transmission .............................209
brake-shift interlock (BSI) ....207
fluid, checking and adding
(automatic) .............................298
fluid, refill capacities ..............306
lubricant specifications ..........306
Turn signal ..................................54U
Upfitter controls .........................70
USB port ......................................40
V
Vehicle loading ..........................167
Ventilating your vehicle ...........195
W
Warning lights (see Lights) .......14
Washer fluid ..............................270
Water, Driving through .............223
Windows
power .........................................64
Windshield washer fluid and
wipers ..........................................62
checking and adding fluid .....270
replacing wiper blades ...........271
Wrecker towing .........................251
Index
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