power steering FORD E SERIES 2011 4.G User Guide

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
1. Battery
2. Windshield washer fluid reservoir
3. Engine oil filler cap
4. Automatic transmission fluid dipstick
5. Air filter assembly
6. Engine oil dipstick
7. Power steering fluid reservoir
8. Brake fluid reservoir
9. Engine coolant reservoir
10. Power distribution box
13
4
567
89210
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WARNING:If fail-safe cooling activates, pull off the road as
soon as safely possible, and turn the engine off, because the
engine may automatically shut off while driving without further
indication.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature gauge will move to the red (hot)
area.
•The service engine soon
indicator light will illuminate.
•The engine coolant temperature
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
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WARNING:Fail-safe mode is for use during emergencies only.
Operate the vehicle in fail-safe mode only as long as necessary to
bring the vehicle to rest in a safe location and seek immediate repairs.
When in fail-safe mode, the vehicle will have limited power, will not be
able to maintain high-speed operation, and may completely shut down
without warning, potentially losing engine power, power steering assist,
and power brake assist, which may increase the possibility of a crash
resulting in serious injury.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
serious personal injury.
Maintenance and Specifications
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POWER STEERING FLUID
Check the power steering fluid. Refer toscheduled maintenance
information.
1. Start the engine and let it run
until it reaches normal operating
temperature.
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
WARNING:For E-350 and E-450 vehicles with the Hydro-Boost
Brake System, do not press the brake pedal after the engine has
been turned off. Pressing the brake pedal after the engine has been
turned off will give a false power steering fluid level reading.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
Do not operate the vehicle with a low power steering pump fluid level (if
the fluid level is below the MIN line).
Do not fill the power steering pump reservoir above the MAX line, as this
may result in leaks from the reservoir.
Maintenance and Specifications
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Item Capacity Ford part nameFord part number /
Ford specification
Engine oil 6.0 quarts (5.7L)•MotorcraftSAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
•MotorcraftSAE 5W-20
Full Synthetic Motor Oil
(US)
•MotorcraftSAE 5W-20
Super Premium Motor
Oil (Canada)
•MotorcraftSAE 5W-20
Synthetic Motor Oil
(Canada)
2
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12
(Canada)
•CXO-5W20-LFS12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Power steering fluidKeep in FULL
range on dipstickMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Automatic transmission
fluid (4R75E)13.9 quarts
(13.1L)
3
Motorcraft
MERCONLV AT F
4
XT-10-QLV /
MERCONLV
Automatic transmission
fluid TorqShift
(5–speed)18.8 quarts
(17.7L)
3
Motorcraft
MERCONLV AT F
4
XT-10-QLV /
MERCONLV
Limited Slip axle fluid
M60 (M248)
E-350 with 4.10 axle
ratio5.9 pints (2.8L)
5,7
SAE 75W-140 Synthetic
Rear Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
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Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Be sure to ask your Ford or Lincoln Mercury dealership service advisor
or technician about the multi-point vehicle inspection. It’s a
comprehensive way to perform a thorough inspection of your vehicle. It’s
your checklist that gives you immediate feedback on the overall
condition of your vehicle. You’ll know what’s been checked, what’s okay,
Check every six months
❑Check lap/shoulder belts and seat latches for wear and function❑Check parking brake for proper operation
❑Check safety warning lamps (brake, ABS, airbag, safety belt) for operation
❑Check cooling system fluid level and coolant strength
❑Check battery connections and clean if necessary
❑Check washer spray, wiper operation and clean all wiper blades (replace as necessary)
❑Check and lubricate all hinges, latches and outside locks. Inspect for correct operation
❑Check and lubricate door rubber weatherstrips. Inspect for excessive wear
❑Check and clean body and door drain holes. Inspect for clogs and obstructions
Multi-point inspection - Recommended at every visit
❑Check and top-up fluid levels: brake, coolant recovery reservoir, manual and automatic transmission (if equipped with an
underhood dipstick), power steering (if equipped) and window washer
❑Inspect tires for wear and check air pressure, including spare.
❑Check exhaust system for leaks, damage, loose parts and foreign material.
❑Check battery performance.
❑Check operation of horn, exterior lamps, turn signals and hazard warning lights.
❑Check radiator, coolers, heater and air conditioning hoses.
❑Inspect windshield washer spray and wiper operation.
❑Check windshield for cracks, chips and pitting.
❑Inspect for oil and fluid leaks.
❑Inspect engine air filter.
❑Inspect half shaft dust boots, if equipped.
❑Check shocks and struts and other suspension components for leaks and damage.
❑Inspect steering and linkage.
❑Inspect accessory drive belt(s).
❑Inspect clutch operation, if equipped.
Scheduled Maintenance Guide
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exterior ....................................252
instrument panel ....................249
interior .....................................250
plastic parts ............................248
safety belts ..............................250
washing ....................................246
waxing .....................................247
wheels ......................................247
wiper blades ............................249
Climate control (see Air
conditioning or Heating) ......47–49
Clock adjust
AM/FM Stereo ...........................30
AM/FM/CD .................................32
Compass, electronic ....................26
calibration .................................26
set zone adjustment .................26
Controls
power seat .................................87
steering column ........................69
Coolant
checking and adding ..............263
refill capacities ................266, 294
specifications ..........................294
Cruise control (see Speed
control) ........................................67
Customer Assistance ................210
Ford Extended Service
Plan ..................................307, 310
Getting assistance outside the
U.S. and Canada .....................243
Getting roadside assistance ...210
Getting the service
you need .................................238
Ordering additional owner’s
literature .................................244
Utilizing the
Mediation/Arbitration
Program ...................................242D
Daytime running lamps (see
Lamps) .........................................50
Dipstick
automatic transmission
fluid ..........................................284
engine oil .................................258
Driveline universal joint and
slip yoke ....................................283
Driving under special
conditions
through water .........................209
E
Electronic message center .........21
Emergencies, roadside
jump-starting ..........................232
Emergency Flashers .................212
Emission control system ..........279
Engine ........................................301
cleaning ...................................248
coolant .....................................263
fail-safe cooling .......................267
idle speed control ...................260
lubrication specifications .......294
refill capacities ........................294
service points ..................256–257
starting after a collision .........212
Engine block heater .................184
Engine oil ..................................258
checking and adding ..............258
dipstick ....................................258
filter, specifications ........259, 293
recommendations ...................259
refill capacities ........................294
specifications ..........................294
Event data recording ....................8
Index
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Keys .............................................83
positions of the ignition .........181
L
Lamps
bulb replacement
specifications chart ..................56
daytime running light ...............50
headlamps .................................50
headlamps, flash to pass ..........51
instrument panel, dimming .....51
interior lamps ...........................54
replacing bulbs .........................57
LATCH anchors .........................121
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........187
Load limits .................................163
Loading instructions .................170
Locks
autolock .....................................72
doors ..........................................72
Lubricant specifications ...........294
Lug nuts ....................................231
Lumbar support, seats ...............87
M
Message center ...........................21
english/metric button ...............26
warning messages .....................26
Mirrors .........................................65
automatic dimming rearview
mirror ........................................65
fold away ...................................67
side view mirrors (power) .......65
Motorcraftparts ..............253, 293
N
Navigation system .......................46O
Octane rating ............................274
Oil (see Engine oil) ..................258
P
Parking brake ............................187
Parts (see Motorcraft
parts) .........................................293
Power distribution box (see
Fuses) ........................................218
Power door locks ........................72
Power mirrors .............................65
Power point .................................63
Power steering ..........................193
fluid, checking and adding ....282
fluid, refill capacity ................294
fluid, specifications .................294
Power Windows ...........................64
Preparing to drive your
vehicle ........................................194
R
Radio ......................................29, 31
Rear-view camera system .........206
Recommendations for
attaching safety restraints for
children ......................................115
Relays ........................................214
Remote entry system .................77
illuminated entry ......................81
locking/unlocking doors ..........72,
78–79
panic alarm ...............................79
replacement/additional
transmitters ...............................80
Index
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