warning FORD E SERIES 2012 4.G Owners Manual

WARNING:Flexible fuel components and standard unleaded
gasoline fuel components are not interchangeable. If your vehicle
is not serviced in accordance with flexible fuel vehicles procedures,
damage may occur and your warranty may be invalidated.
WARNING:When refueling always shut the engine off and
never allow sparks or open flames near the filler neck. Never
smoke while refueling. Fuel vapor is extremely hazardous under certain
conditions. Care should be taken to avoid inhaling excess fumes.
WARNING:The flow of fuel through a fuel pump nozzle can
produce static electricity, which can cause a fire if fuel is
pumped into an ungrounded fuel container.
Refueling
WARNING:Fuel vapor burns violently and a fuel fire can cause
severe injuries. To help avoid injuries to you and others:
•Read and follow all the instructions on the pump island;
•Turn off your engine when you are refueling;
•Do not smoke if you are near fuel or refueling your vehicle;
•Keep sparks, flames and smoking materials away from fuel;
•Stay outside your vehicle and do not leave the fuel pump unattended
when refueling your vehicle — this is against the law in some places;
•Keep children away from the fuel pump; never let children pump
fuel.
•Do not use personal electronic devices while refueling.
Use the following guidelines to avoid electrostatic charge build-up when
filling an ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Maintenance and Specifications
275
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Fuel filler cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise until it spins off.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once.
If the check fuel cap light
or a “check fuel cap” message comes on,
the fuel filler cap may not be properly installed. The light or message can
come on after several driving events after you’ve refueled your vehicle.
At the next opportunity, safely pull off of the road, remove the fuel filler
cap, align the cap properly and reinstall it. The check fuel cap
light
or “check fuel cap” message may not reset immediately; it may
take several driving cycles for the check fuel cap light
or “check fuel
cap” message to turn off. A driving cycle consists of an engine start-up
(after four or more hours with the engine off) followed by city and
highway driving.
Continuing to drive with the check fuel cap light
or “check fuel cap”
message on may cause the
light to turn on as well.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford, Motorcraft or other certified fuel filler cap
is not used.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
personal injury.
Maintenance and Specifications
276
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

•Normally, adding 1 gallon (3.8L) of fuel is enough to restart the
engine. If the vehicle is out of fuel and on a steep grade, more than
1 gallon (3.8L) may be required.
•The service engine soon
indicator may come on. For more
information on the service engine soon
indicator, refer to
Warning lights and chimesin theInstrument Clusterchapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,000 miles
(1,600 km) of driving (engine break-in period). You will get a more
accurate measurement after 2,000 miles–3,000 miles (3,000 km–5,000
km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theMaintenance
product specifications and capacitiessection of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low — medium — high) each time
the tank is filled.
•Allow no more than two automatic click-offs when filling.
Maintenance and Specifications
279
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EMISSION CONTROL SYSTEM
WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
WARNING:Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraftor Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Illumination of the service engine soon
indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
Maintenance and Specifications
282
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

1. Start the engine and let it run
until it reaches normal operating
temperature.
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
WARNING:For E-350 and E-450 vehicles with the Hydro-Boost
Brake System, do not press the brake pedal after the engine has
been turned off. Pressing the brake pedal after the engine has been
turned off will give a false power steering fluid level reading.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
Do not operate the vehicle with a low power steering pump fluid level (if
the fluid level is below the MIN line).
Do not fill the power steering pump reservoir above the MAX line, as this
may result in leaks from the reservoir.
BRAKE FLUID
•E-150/E-250/E-350 Single Rear
Wheel
Maintenance and Specifications
285
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Automatic transmission fluid filter
The TorqShiftautomatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftpart numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Maintenance and Specifications
291
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Value shopping for your vehicle’s maintenance needs
Your dealership recognizes the competitive landscape of maintenance and
light repair automotive services. With factory-trained technicians, and
one-stop service from routine maintenance like oil changes and tire rotations
to repairs like brake service, check out the value your dealers can offer.
Owner checks and services
Certain basic maintenance checks and inspections should be performed by
the owner or a service technician at the intervals indicated. Service
information and supporting specifications are provided in this owner’s guide.
Any adverse condition should be brought to the attention of your dealer
or qualified service technician as soon as possible for the proper service
advice. The owner maintenance service checks are generally not covered
by warranties so you may be charged for labor, parts or fluids used.
Engine oil/coolant change intervals
Engine oil6 months or 7,500 miles (12,000 km)
(whichever comes first)
Engine coolant, initial
change6 years or 105,000 miles (168,000 km)
(whichever comes first)
Engine coolant, after
initial changeEvery 3 years or 45,000 miles (72,000 km)
Check every month
Engine oil level
Function of all interior and exterior lights
Tires for wear and proper pressure, including spare
Windshield washer fluid level
Check every six months
Battery connections; clean if necessary
Body and door drain holes for obstructions; clean if necessary
Cooling system fluid level and coolant strength
Door weatherstrips for wear; lubricate if necessary
Hinges/latches/outside locks for proper operation; lubricate if necessary
Parking brake for proper operation
Safety belts and seat latches for wear and function
Safety warning lamps (brake, ABS, airbag, safety belt) for operation
Washer spray/wiper operation; clean or replace blades as necessary
Scheduled Maintenance
312
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Multi-point inspection – Recommended each visit
Accessory drive belt(s) Half-shaft dust boots (if equipped)
Battery performance Horn operation
Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses
Engine air filter Suspension component for leaks or
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires for wear and proper pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, manual and automatic transmission
(with an underhood dipstick), power steering (if equipped) and
window washer
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It’s a comprehensive way to perform a
thorough inspection of your vehicle. It’s your checklist that gives you
immediate feedback on the overall condition of your vehicle. You’ll know
what’s been checked, what’s okay, as well as those things that may
require future or immediate attention. The multi-point vehicle inspection
is one more way to keep your vehicle running great!
Scheduled Maintenance
313
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

A
Accessory delay ..........................67
AdvanceTrac ..............................192
Airbag supplemental restraint
system ........................................106
and child safety seats ............108
description ..............................106
disposal ....................................110
driver airbag ............................108
indicator light .........................110
operation .................................108
passenger airbag .....................108
passenger deactivation
switch ......................................111
Air cleaner filter .......291–292, 295
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................266
Anti-lock brake system
(see Brakes) ..............................190
Anti-theft system ........................85
arming the system ....................86
Audio system (see Radio) ...29, 31
Automatic transmission
driving an automatic
overdrive .........................202, 204
fluid, adding ............................286
fluid, checking ........................286
fluid, refill capacities ..............296
fluid, specification ..................296
Auxiliary Input Jack ...................38
Auxiliary power point .................65
Axle
lubricant specifications ..........296
refill capacities ........................296
traction lok ..............................198
B
Battery .......................................263acid, treating emergencies .....263
jumping a disabled battery ....235
maintenance-free ....................263
replacement, specifications ...295
servicing ..................................263
Belt-Minder.............................102
Blind spot mirror ......................212
Booster seats .............................134
Brakes ........................................189
anti-lock ...................................190
anti-lock brake system (ABS)
warning light ...........................190
fluid, checking and adding ....285
fluid, refill capacities ..............296
fluid, specifications .................296
lubricant specifications ..........296
parking ....................................191
shift interlock ..........................200
trailer .......................................178
Bulbs ............................................57
C
Capacities for refilling fluids ....296
Cell phone use ............................10
Changing a tire .........................225
Child safety seats ......................120
in front seat ............................121
in rear seat ..............................121
LATCH .....................................124
recommendations ...................118
tether anchorage hardware ...131
Child safety seats - booster
seats ...........................................134
Cleaning your vehicle
engine compartment ..............252
exterior ....................................255
instrument panel ....................253
interior .....................................254
Index
330
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Keys .............................................86
positions of the ignition .........184
L
Lamps
bulb replacement
specifications chart ..................57
daytime running light ...............52
headlamps .................................51
headlamps, flash to pass ..........51
instrument panel, dimming .....52
interior lamps ...........................56
replacing bulbs .........................59
LATCH anchors .........................124
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........190
Loading instructions .................172
Load limits .................................165
Locks
autolock .....................................75
doors ..........................................75
Lubricant specifications ...........296
Lug nuts ....................................234
Lumbar support, seats ...............91
M
Message center ...........................21
english/metric button ...............27
warning messages .....................27
Mirrors ...................................67–68
automatic dimming rearview
mirror ........................................67
fold away ...................................69
side view mirrors (power) .......68
Motorcraftparts ..............256, 295
N
Navigation system .......................47O
Octane rating ............................277
Oil (see Engine oil) ..................260
P
Parking brake ............................191
Parts
(see Motorcraftparts) ...........295
Power distribution box
(see Fuses) ...............................221
Power door locks ........................75
Power mirrors .............................68
Power point .................................65
Power steering ..........................197
fluid, checking and adding ....284
fluid, refill capacity ................296
fluid, specifications .................296
Power Windows ...........................66
Preparing to drive your
vehicle ........................................198
R
Radio ......................................29, 31
Rear-view camera system .........210
Recommendations for
attaching safety restraints for
children ......................................118
Relays ........................................217
Remote entry system .................80
illuminated entry ......................84
locking/unlocking
doors ..............................75, 81–82
panic alarm ...............................82
replacement/additional
transmitters ...............................83
Index
333
2012 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)