lock FORD E SERIES 2016 4.G Repair Manual

Each switch includes a power lead (a
blunt-cut and sealed wire) located in the
underhood cowl shield above the engine
block powertrain control module.
The power leads are coded as follows:
Fuse
Amp
Rating
Wire
Color
Circuit
Number
Switch
30A
Yellow
CAC05
AUX 1
30A
Green
with
Brown Trace
CAC06
AUX 2
10A
Violet
with
Green Trace
CAC07
AUX 3
15A
Brown
CAC08
AUX 4
Learn more about auxiliary switches by
visiting
https://www.fleet.ford.com/truckbbas/.
265
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Accessories

PROTECT YOURSELF FROM THE RISING
COST OF VEHICLE REPAIRS WITH A FORD
EXTENDED SERVICE PLAN.
EXTENDED SERVICE PLAN (U.S.
Only)
More than 32 million Ford owners have
discovered the powerful protection of Ford
Extended Service Plan. It is the extended
service plan backed by Ford Motor
Company, and provides peace of mind
protection beyond the New Vehicle Limited
Warranty coverage.
Ford ESP Can Quickly Pay for Itself
One service bill – the cost of parts and
labor – can easily exceed the price of your
Ford Extended Service Plan. With Ford ESP
you minimize your risk for unexpected
repair bills and rising repair costs.
Up to 1,000+ Covered Vehicle
Components
There are four core Extended Service Plans
with different levels of coverage. Ask your
authorized dealer for details.
1. PremiumCARE - Our most
comprehensive coverage. With over
1,000 covered components, this plan
is so complete that we generally only
discuss what’ s not covered.
2. ExtraCARE - Covers 113 components, and includes many high-tech items.
3. BaseCARE - Covers 84 components.
4. PowertrainCARE - Covers 29 critical components.
Ford Extended Service Plan is honored by
all authorized Ford dealers in the U.S.,
Canada and Mexico. It is the extended
service plan authorized and backed by Ford
Motor Company. That means you get:
•
Reliable, quality service at any Ford or
Lincoln dealership
• Repairs performed by factory trained
technicians, using genuine parts
Rental Car Reimbursement
1st day Rental Benefit
You take advantage of replacement
transportation if your vehicle is at your
authorized dealer for same day covered
repairs.
Extended Rental Benefits
If your vehicle is kept overnight for covered
repairs, you are eligible for rental car
coverage, including bumper to bumper
warranty repairs, and Field Service Actions.
Roadside Assistance
Exclusive 24/7 roadside assistance,
including:
• Towing, flat-tire change and battery
jump starts
• Out of fuel and lock-out assistance.
• Travel expense reimbursement for
lodging, meals and rental car.
• Destination assistance for taxi, shuttle,
rental car coverage and emergency
transportation.
Transferable Coverage
If you sell your vehicle before your Ford
Extended Service Plan coverage expires,
you can transfer any remaining coverage
to the new owner. Whenever you sell your
vehicle, prospective buyers may have a
higher degree of confidence that vehicle
was properly maintained with Ford ESP,
thereby improving resale value.
266
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Extended Service Plan (ESP)

Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure**
Exterior lamps and hazard warning system
operation
Windshield for cracks, chips or pits
Fluid levels *
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
** If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
270
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Scheduled Maintenance

A
A/C
See: Climate Control........................................... 63
About This Manual...........................................5
ABS See: Brakes............................................................. 88
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes.................................................................. 88
Accessories....................................................263 Interior style......................................................... 263
Peace of mind..................................................... 263
Accessories See: Replacement Parts
Recommendation.............................................. 9
Adjusting the Headlamps.........................148
Vertical Aim Adjustment Procedure
(Aerodynamic Headlamps)...................... 149
Vertical and Horizontal Aim Adjustment (Sealed Beam Headlamps)...................... 148
Adjusting the Steering Wheel....................42
Airbag Disposal
...............................................33
Air Conditioning See: Climate Control........................................... 63
Air Filter See: Changing the Engine Air Filter..............155
Appendices....................................................286
Audible Warnings and Indicators.............53 Fail-Safe Cooling Warning Chime.................. 53
Headlamps On Warning Chime...................... 53
Key in Ignition Warning Chime......................... 53
Parking Brake On Warning Chime.................. 53
Shift to Park Warning Chime........................... 54
Audio System...............................................206 General Information......................................... 206
Audio Unit - Vehicles With: AM/FM/CD/ SYNC.............................................................208
Audio Unit - Vehicles With: AM/ FM...................................................................207
Automatic Transmission
.............................83
Brake-Shift Interlock........................................... 85
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 86
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........84
Understanding the Shift Positions of the 5– Speed Automatic Transmission..........83 Automatic Transmission Fluid
Check
..............................................................142
Automatic Transmission Fluid Filter...........144
Checking Automatic Transmission
Fluid.................................................................... 142
Auxiliary Power Points
..................................70
110 Volt AC Power Point..................................... 70
12 Volt DC Power Point....................................... 70
Locations................................................................. 70
Auxiliary Switches.......................................264
B
Battery See: Changing the 12V Battery...................... 145
Bonnet Lock See: Opening and Closing the Hood...........136
Booster Seats
...................................................18
Types of Booster Seats....................................... 19
Brake Fluid Check
.........................................144
Brakes................................................................88 General Information........................................... 88
Breaking-In.......................................................112
Bulb Specification Chart............................153
C
California Proposition 65...............................9
Capacities and Specifications - 5.4L V8.....................................................................197
Specifications...................................................... 198
Capacities and Specifications - 6.8L.................................................................201
Specifications..................................................... 202
Capacities and Specifications
..................191
Car Wash See: Cleaning the Exterior............................... 156
Changing a Bulb
.............................................151
Lamp Assembly Condensation...................... 151
Replacing Brake/Tail/Turn/Reverse Lamp Bulbs (Cut-Away Only)............................... 153
Replacing Front Parking Lamp and Direction Indicator Bulbs................................................ 152
Replacing Headlamp Bulbs (Aerodynamic)................................................ 151
Replacing Side Marker Bulbs......................... 152
Changing a Fuse
...........................................134
Fuses....................................................................... 134
309
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Index

Changing a Road Wheel............................186
Dissimilar Spare Wheel and Tire Assembly
Information....................................................... 187
Tire Change Procedure.................................... 188
Changing the 12V Battery..........................145
Dual Batteries....................................................... 147
Reconnecting the Battery............................... 146
Changing the Engine Air Filter.................155
Changing the Wiper Blades
......................147
Checking the Wiper Blades.......................147
Child Restraint and Seatbelt Maintenance.................................................26
Child Restraint Positioning.........................20
Child Safety
.......................................................13
General Information............................................. 13
Cleaning Leather Seats..............................160
Cleaning Products
........................................156
Cleaning the Alloy Wheels.......................160
Cleaning the Engine....................................158
Cleaning the Exterior...................................156 Exterior Chrome Parts....................................... 157
Exterior Plastic Parts.......................................... 157
Stripes or Graphics............................................. 157
Underbody............................................................. 157
Cleaning the Instrument Panel and Instrument Cluster Lens.........................159
Cleaning the Interior....................................159
Cleaning the Windows and Wiper Blades............................................................158
Climate Control
..............................................63
Coolant Check See: Engine Coolant Check............................. 139
Crash Sensors and Airbag Indicator........33
Cruise Control..................................................42 Principle of Operation......................................... 91
Cruise control See: Using Cruise Control.................................. 91
Customer Assistance
..................................120
D
Data Recording
..................................................7
Event Data Recording............................................ 7
Service Data Recording......................................... 7
Daytime Running Lamps.............................45
Digital Radio
...................................................210
HD Radio Reception and Station
Troubleshooting.............................................. 211Direction Indicators
.......................................45
Driver and Passenger Airbags...................28 Children and Airbags........................................... 32
Passenger Airbag On and Off Switch ..........28
Proper Driver and Front Passenger Seating Adjustment........................................................ 32
Driving Aids.......................................................92
Driving Hints.....................................................112
Driving Through Water.................................113
DRL See: Daytime Running Lamps......................... 45
E
Economical Driving
.......................................112
Emission Control System...........................80 On-Board Diagnostics (OBD-II)...................... 81
Readiness for Inspection/Maintenance (I/M) Testing...................................................... 81
End User License Agreement.................286 SYNC End User License Agreement
(EULA).............................................................. 286
Engine Block Heater......................................74 Using the Engine Block Heater........................ 74
Engine Coolant Check
................................139
Adding Engine Coolant..................................... 139
Checking the Engine Coolant......................... 139
Recycled Engine Coolant................................ 140
Severe Climates.................................................. 140
What You Should Know About Fail-Safe Cooling................................................................ 141
Engine Immobilizer See: Passive Anti-Theft System.................... 40
Engine Oil Check...........................................138 Adding Engine Oil............................................... 138
Engine Oil Dipstick.......................................138
Engine Specifications - 5.4L V8
...............191
Drivebelt Routing................................................. 191
Engine Specifications - 6.8L.....................191 Drivebelt Routing................................................ 192
Environment......................................................12
310
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Index

Essential Towing Checks...........................103
Before Towing a Trailer.................................... 108
Hitches................................................................... 104
Launching or Retrieving a Boat or Personal Watercraft (PWC)........................................ 109
Safety Chains....................................................... 105
Trailer Brakes........................................................ 105
Trailer Lamps....................................................... 108
Trailer Towing Connector................................ 104
When Towing a Trailer...................................... 108
Event Data Recording See: Data Recording............................................... 7
Export Unique Options...................................11
Extended Service Plan (ESP).................266 EXTENDED SERVICE PLAN (CANADA
ONLY)................................................................ 267
EXTENDED SERVICE PLAN (U.S. Only).................................................................. 266
Exterior Mirrors................................................46 Fold-Away Exterior Mirrors............................... 46
Integrated Blind Spot Mirror............................. 47
Power Exterior Mirrors........................................ 46
Telescoping Mirrors ............................................. 47
F
Fastening the Seatbelts...............................23 Safety Belt Extension Assembly..................... 25
Safety Belt Locking Modes............................... 24
Using Safety Belts During Pregnancy...........23
Floor Mats.........................................................113
Ford Credit...........................................................9
(U.S. Only)................................................................. 9
Fuel and Refueling.........................................75
Fuel Consumption.........................................79 Calculating Fuel Economy................................ 79
Filling the Tank...................................................... 79
Fuel Filter
.........................................................145
Fuel Quality......................................................76
Choosing the Right Fuel..................................... 76
Choosing the Right Fuel - Flex Fuel Vehicles............................................................... 76
Fuel Shutoff
.....................................................116
Fuses..................................................................127
Fuse Specification Chart............................127 Passenger Compartment Fuse Panel..........131
Power Distribution Box...................................... 127G
Gauges...............................................................49
Battery Voltage Gauge....................................... 50
Engine Coolant Temperature Gauge............50
Fuel Gauge.............................................................. 49
Information Display............................................. 50
General Information on Radio Frequencies...................................................34
General Maintenance Information
.......268
Multi-point Inspection..................................... 270
Owner Checks and Services.......................... 269
Protecting Your Investment.......................... 268
Why Maintain Your Vehicle?......................... 268
Why Maintain Your Vehicle at Your Dealership?..................................................... 268
Getting Assistance Outside the U.S. and Canada..........................................................123
Getting the Services You Need...............120 Away From Home............................................... 120
H
Handbrake See: Parking Brake............................................... 89
Hazard Warning Flashers
...........................116
Headlamp Adjusting See: Adjusting the Headlamps..................... 148
Headlamp Removal See: Removing a Headlamp.......................... 150
Head Restraints..............................................67
Heating See: Climate Control........................................... 63
Hints on Controlling the Interior Climate
............................................................65
Cooling the Interior Quickly.............................. 65
General Hints......................................................... 65
Heating the Interior Quickly.............................. 65
Maximum Cooling Performance in Instrument Panel or Instrument Panel
and Footwell Positions................................. 66
Recommended Settings for Cooling ...........65
Recommended Settings for Heating............65
Side Window Defogging in Cold Weather.............................................................. 66
Vehicle Stationary for Extended Periods During Extreme High Ambient
Temperatures................................................... 65
311
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Index

Hints on Driving With Anti-Lock
Brakes.............................................................88
Hood Lock See: Opening and Closing the Hood...........136
I
Ignition Switch
.................................................72
In California (U.S. Only)...............................121
Information Displays.....................................55 General Information............................................ 55
Information Messages
.................................60
Brake System........................................................ 60
Fuel........................................................................\
... 60
Maintenance.......................................................... 60
Tire........................................................................\
...... 61
Traction Control..................................................... 61
Trailer........................................................................\
62
Transmission.......................................................... 62
Installing Child Restraints............................14 Child Seats............................................................... 14
Using Lap and Shoulder Belts.......................... 15
Using Tether Straps.............................................. 17
Instrument Cluster........................................49
Instrument Lighting Dimmer.....................45
Interior Mirror
....................................................47
Auto-Dimming Mirror......................................... 48
Introduction........................................................5
J
Jump Starting the Vehicle
...........................117
Connecting the Jumper Cables....................... 117
Jump Starting........................................................ 118
Preparing Your Vehicle....................................... 117
Removing the Jumper Cables......................... 118
K
Keys and Remote Controls.........................34
L
Lighting Control
..............................................44
Headlamp Flasher............................................... 45
High Beams............................................................ 44
Lighting..............................................................44 General Information............................................ 44Load Carrying..................................................93
Load Limit.........................................................93
Special Loading Instructions for Owners of
Pick-up Trucks and Utility-type
Vehicles.............................................................. 99
Vehicle Loading - with and without a Trailer................................................................... 93
Locking and Unlocking
.................................37
Autolock Feature.................................................. 38
Autounlock Feature............................................. 38
Enabling or Disabling Autolock and Autounlock........................................................ 38
Illuminated Entry.................................................. 38
Power Door Locks................................................. 37
Remote Control..................................................... 37
Locks ....................................................................
37
Lug Nuts See: Changing a Road Wheel........................ 186
M
Maintenance..................................................136 General Information.......................................... 136
Manual Climate Control..............................63 Heater Only System............................................ 63
Manual Climate Control.................................... 64
Manual Seats
..................................................68
Manual Lumbar ................................................... 69
Moving the Seat Backward and Forward.............................................................. 68
Recline Adjustment............................................ 68
Message Center See: Information Displays................................. 55
Mirrors See: Windows and Mirrors................................ 46
Mobile Communications Equipment........11
Motorcraft Parts - 5.4L V8........................192
Motorcraft Parts - 6.8L..............................194
N
Normal Scheduled Maintenance
............271
O
Oil Change Indicator Reset
.......................138
Resetting the Oil Life Monitoring
System............................................................... 138
312
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Index

Oil Check
See: Engine Oil Check....................................... 138
Opening and Closing the Hood...............136
Ordering Additional Owner's Literature.......................................................124
Obtaining a French Owner ’s Manual...........125
P
Parking Brake..................................................89
Passive Anti-Theft System........................40 SecuriLock®.......................................................... 40
PATS See: Passive Anti-Theft System.................... 40
Perchlorate..........................................................9
Power Door Locks See: Locking and Unlocking.............................. 37
Power Seats
.....................................................69
Recline Adjustment............................................ 69
Power Steering Fluid Check......................145
Power Windows.............................................46 Accessory Delay................................................... 46
One-Touch Down................................................. 46
Protecting the Environment
........................12
R
Rear Passenger Climate Controls
............66
Recommended Towing Weights.............101 Calculating the Maximum Loaded Trailer
Weight for Your Vehicle............................... 103
Reduced Engine Performance..................112
Refueling............................................................77 Fuel Filler Cap........................................................ 78
Remote Control..............................................34 Car Finder................................................................ 36
Changing the Remote Control Battery.........35
Reprogramming the Remote Control...........34
Sounding the Panic Alarm................................ 36
Removing a Headlamp
..............................150
Aerodynamic Headlamps............................... 150
Sealed Beam Headlamps................................ 151
Repairing Minor Paint Damage...............160 Replacement Parts
Recommendation.........................................9
Collision Repairs...................................................... 9
Scheduled Maintenance and Mechanical Repairs................................................................... 9
Warranty on Replacement Parts.................... 10
Replacing a Lost Key or Remote Control............................................................36
Reporting Safety Defects (Canada Only)...............................................................125
Reporting Safety Defects (U.S. Only)...............................................................125
Roadside Assistance
....................................115
Vehicles Sold in Canada: Getting Roadside
Assistance......................................................... 115
Vehicles Sold in Canada: Roadside Assistance Program Coverage.................. 116
Vehicles Sold in Canada: Using Roadside Assistance......................................................... 116
Vehicles Sold in the United States: Getting Roadside Assistance..................................... 115
Vehicles Sold in the United States: Using Roadside Assistance..................................... 115
Roadside Emergencies................................115
Running-In See: Breaking-In................................................... 112
Running Out of Fuel.......................................77 Filling a Portable Fuel Container..................... 77
S
Safety Precautions
.........................................75
Satellite Radio................................................212
Satellite Radio Electronic Serial Number
(ESN).................................................................. 213
Satellite Radio Reception Factors................213
SIRIUS® Satellite Radio Service................... 213
Troubleshooting.................................................. 214
Scheduled Maintenance Record
............275
Scheduled Maintenance..........................268
Seatbelt Height Adjustment......................25
Seatbelts...........................................................22 Principle of Operation......................................... 22
Seatbelt Warning Lamp and Indicator Chime...............................................................25
Conditions of operation..................................... 26
Seats...................................................................67
Security..............................................................40
313
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Index

Using SYNC™ With Your Media
Player............................................................244
Accessing Your Play Menu............................. 249
Connecting Your Digital Media Player to the USB Port.......................................................... 244
Media Menu Features....................................... 247
Media Voice Commands................................ 246
System Settings.................................................. 251
What's Playing?................................................. 245
Using SYNC™ With Your Phone.............221
Accessing Features Through the Phone
Menu.................................................................. 225
Accessing Your Phone Settings................... 230
Making a Call....................................................... 224
Pairing a Cell Phone for the First Time.................................................................... 221
Pairing Subsequent Cell Phones.................. 222
Phone Options during an Active Call.........224
Phone Voice Commands................................ 222
Receiving Calls.................................................... 224
System Settings.................................................. 231
Text Messaging................................................... 228
Using Traction Control.................................90 Switching the System Off ............................... 90
System Indicator Lights and Messages........................................................... 90
Using Voice Recognition............................218 Initiating a Voice Session................................. 218
System Interaction and Feedback...............219
Utilizing the Mediation/Arbitration Program (Canada Only)..........................123
V
Vehicle Care
....................................................156
General Information.......................................... 156
Vehicle Certification Label........................196
Vehicle Identification Number.................195 Vehicle Storage..............................................161
Battery.................................................................... 162
Body........................................................................\
.. 161
Brakes..................................................................... 162
Cooling system.................................................... 162
Engine...................................................................... 161
Fuel system........................................................... 162
General.................................................................... 161
Miscellaneous...................................................... 162
Removing Vehicle From Storage.................. 162
Tires........................................................................\
. 162
Ventilation See: Climate Control........................................... 63
VIN See: Vehicle Identification Number.............195
Voice Control
...................................................42
W
Warning Lamps and Indicators..................51 Anti-Lock Braking System................................. 51
Anti-Theft System................................................ 51
Battery....................................................................... 51
Brake System.......................................................... 51
Check Fuel Cap...................................................... 51
Cruise Control........................................................ 52
Direction Indicator................................................ 52
Engine Coolant Temperature........................... 52
Engine Oil................................................................ 52
Fasten Safety Belt................................................ 52
High Beam............................................................... 52
Low Fuel Level....................................................... 52
Low Tire Pressure Warning............................... 52
Powertrain Malfunction/Electronic Throttle Control................................................................. 52
Service Engine Soon............................................ 52
Traction Control System.................................... 53
Traction Control System Off............................ 53
Transmission Tow/Haul..................................... 53
Washer Fluid Check.....................................145
Washers See: Cleaning the Exterior............................... 156
See: Wipers and Washers................................. 43
Waxing..............................................................157
Wheel Nuts See: Changing a Road Wheel........................ 186
315
E-Series (TE4) Canada/United States of America, enUSA, Edition date: 03/2015, Second Printing Index