maintenance FORD E SERIES 2024 Workshop Manual

Multi-point inspection
Windshield for cracks, chips or pitsFluid levels*; fill if necessary
Washer spray and wiper operationFor oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and windowwasher.**If your vehicle is equipped with a temporary mobility kit, check the tire sealant expirationUse By date on the canister. Replace as needed.
Be sure to ask your dealership serviceadvisor or technician about the multi-pointvehicle inspection. It is a comprehensiveway to perform a thorough inspection ofyour vehicle. Your checklist gives youimmediate feedback on the overallcondition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
Note:Do not exceed the mileage or time intervals.
Maintenance
Rotate the tires, inspect tire wear and measure tread depth.1
Every7,500 mi(12,000 km)
Inspect the wheels and related components for abnormal noise, wear,looseness or drag.
Perform a multi-point inspection.
Change the engine oil and filter.Every10,000 mi(16,000 km)/12 monthsor 700enginehours,whichevercomes first
1 Rotate the front wheels on vehicles with dual rear wheels when specified. Only rotatethe rear wheels if you notice unusual wear.
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Maintenance
Inspect the automatic transmission fluid level. Consult dealer for require-ments.
Every15,000 mi(24,000 km)
Inspect the brake pads, rotors, hoses and parking brake.
Inspect the engine cooling system strength and hoses.
Inspect the exhaust system and heat shields.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, driveshaftand the U-joints.
Brake Fluid Maintenance1
Change the brake fluid.2Every 3 Years
1 Perform this maintenance item every 3 years. Do not exceed the designated time forthe interval.2 Brake fluid servicing requires special equipment available at your authorized dealer.
Other Maintenance Items
Replace the engine air filter.Every 30,000 mi(48,000 km)Torque the rear axle U-bolts to specification.
Replace the front wheel bearing grease and grease seal, ifyou use non-sealed bearings.Every 60,000 mi(96,000 km)
Replace the spark plugs.Every 97,500 mi(157,000 km)Replace the rear axle fluid. See Special Operating Condi-tions Scheduled Maintenance (page 255).
Inspect the accessory drive belts.1Every 105,000 mi(168,000 km)
Change the automatic transmission fluid.
Every 150,000 mi(240,000 km)Change the automatic transmission filter.
Replace the accessory drive belts if not replaced within thelast 100,000 mi (160,000 km).
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Other Maintenance Items
Replace the front wheel bearings and seals, if you use non-sealed bearings.
Change the engine coolant.2Every 200,000 mi(320,000 km)
1 If not replaced, inspect every 15,000 mi (24,000 km).2 Initial replacement at ten years or 200,000 mi (320,000 km), then every five years or100,000 mi (160,000 km).
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SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
If you operate your vehicle primarily in anyof the following conditions, you need to
perform extra maintenance as indicated.If you operate your vehicle occasionallyunder any of these conditions, it is notnecessary to perform the extramaintenance. For specificrecommendations, see your dealershipservice advisor or technician.
Towing a Trailer or Using a Car-top Carrier
Change the engine oil and filter as indicated by the instru-ment cluster display and perform services listed in theNormal Scheduled Maintenance chart.
As required
Inspect the U-joints.Inspect frequently, serviceas required
Replace the rear axle fluid. See axle maintenance itemsunder Exceptions.Every 22,500 mi(36,000 km)
Replace the spark plugs.Every 60,000 mi(96,000 km)
Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use(Such as Delivery, Taxi, Patrol Car or Livery)Short Trips that do not allow the engine to get to operating temperature causing fueldilution and an increase of the engine oil level
Change the engine oil and filter as indicated by the instru-ment cluster display and perform services listed in theNormal Scheduled Maintenance chart.
As required
Replace the engine air filter.Inspect frequently, serviceas required
Replace the rear axle fluid. See axle maintenance itemsunder Exceptions.Every 22,500 mi(36,000 km)
Replace the spark plugs.Every 60,000 mi(96,000 km)
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Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Replace engine air filter.Inspect frequently, serviceas required
Inspect the wheels and related components for abnormalnoise, wear, looseness or drag.Every 5,000 mi (8,000 km)
Rotate the tires1, inspect tires for wear and measure thetread depth.
Change the engine oil and filter.2Every 5,000 mi (8,000 km)or six monthsPerform a multi-point inspection.
1Vehicles with dual rear wheels should rotate the front wheels when specified; rear wheelsonly if unusual wear is noted.2Reset your Intelligent Oil-Life Monitor after each engine oil and filter change. See OilChange Indicator Reset (page 164).
Exclusive Use of E85 - Flex Fuel Vehicles Only
If ran exclusively on E85, fill the fuel tank with regularunleaded fuel.Every oil change
Exceptions
There are several exceptions to the NormalSchedule:
Axle(s) and transfer case, four-wheel drivevehicles, fluid changes or level checks arenot required unless a leak is suspected orthe assembly has been submerged inwater. Contact an authorized dealer forservice.
California fuel filter replacement: If youregister your vehicle in California, theCalifornia Air Resources Board hasdetermined that the failure to perform thismaintenance item does not nullify theemission warranty or limit recall liabilitybefore the completion of your vehicle'suseful life. We however, urge you to haveall recommended maintenance servicesperformed at the specified intervals andto record all vehicle service.
Hot climate oil change intervals:Vehicles operating in the Middle East,North Africa, Sub-Saharan Africa orlocations with similar climates using anAmerican Petroleum Institute (API)Certified for Gasoline Engines (Certificationmark) oil of SM or SN quality, the normaloil change interval is 5,000 mi (8,000 km).
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If the available API SM or SN oils are notavailable, then the oil change interval is3,000 mi (4,800 km).
Engine air filter replacement: The life ofthe engine air filter is dependent onexposure to dusty and dirty conditions.Vehicles operated in these conditionsrequire frequent inspection andreplacement of the engine air filter.
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CALIFORNIA EMISSION CONTROLWARRANTY STATEMENT
YOUR WARRANTY RIGHTS ANDOBLIGATIONS
The California Air Resources Board andFord Motor Company are pleased toexplain the emission control systemwarranty on your (year) vehicle. InCalifornia, new motor vehicles must bedesignated, built and equipped to meetthe State's stringent anti-smog standards.Ford Motor Company must warrant theemission control system on your vehiclefor the periods of time listed belowprovided there has been no abuse, neglector improper maintenance of your vehicle.
Your emission control system may includeparts such as the carburetor orfuel-injection system, the ignition system,catalytic converter and engine computer.Also included may be hoses, belts,connectors and other emission-relatedassemblies. Where a warrantable conditionexists, Ford Motor Company will repair yourvehicle at no cost to you includingdiagnosis, parts and labor.
MANUFACTURER'S WARRANTYCOVERAGE:
(For 1990 and subsequent modelpassenger cars, light-duty trucks, andmedium-duty vehicles.)
- For 3 years or 50,000 miles (whicheveroccurs first);
1) If your vehicle fails a Smog Checkinspection, all necessary repairs andadjustments will be made by Ford MotorCompany to ensure that your emissioncontrol system PERFORMANCEWARRANTY.
2) If any emission-related part on yourvehicle is defective, the part will berepaired or replaced by Ford MotorCompany. This is your short-term emissioncontrol system DEFECTS WARRANTY.
- For 7 years or 70,000 miles (whicheveroccurs first);
1) If an emission-related part listed in thiswarranty booklet specially noted withcoverage for 7 years or 70,000 miles isdefective, the part will be repaired orreplaced by Ford Motor Company. This isyour long-term emission control systemDEFECTS WARRANTY.
OWNER'S WARRANTYRESPONSIBILITIES:
- As the vehicle owner, you are responsiblefor the performance of the requiredmaintenance listed in your owner'smanual. Ford Motor Companyrecommends that you retain all receiptscovering maintenance on your vehicle, butFord Motor Company cannot denywarranty solely for the lack of receipts orfor your failure to ensure the performanceof all scheduled maintenance.
- You are responsible for presenting yourvehicle to a Ford or Lincoln dealer as soonas a problem exists. The warranty repairsshould be completed in a reasonableamount of time, not to exceed 30 days.
- As the vehicle owner, you should also beaware that Ford Motor Company may denyyou warranty coverage if your vehicle or apart has failed due to abuse, neglect,improper maintenance or unapprovedmodifications.
If you have any questions regarding yourwarranty rights and responsibilities, youshould contact Ford Customer Service at1-800-392-3673 or the California AirResource Board at 9528 Telstar Avenue,El Monte, CA 91731.
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A
A/CSee: Climate Control...........................................73About This Manual...........................................7ABSSee: Brakes.............................................................99ABS driving hintsSee: Hints on Driving With Anti-LockBrakes................................................................100Accessories....................................................244AccessoriesSee: Replacement PartsRecommendation..............................................8ACCSee: Using Adaptive Cruise Control.............107Adjusting the Headlamps..........................176Adjusting the Steering Wheel...................48Airbag Disposal................................................41Air ConditioningSee: Climate Control...........................................73Air Conditioning System Capacity andSpecification...............................................232Air FilterSee: Changing the Engine Air Filter..............165Appendices....................................................270At a Glance........................................................18Audible Warnings and Indicators.............63Audio System................................................239General Information.........................................239Audio Unit.......................................................239Autolamps........................................................52Automatic Crash Shutoff...........................143Automatic Crash ShutoffPrecautions......................................................143Re-Enabling Your Vehicle................................143What Is Automatic Crash Shutoff................143Automatic High Beam Control..................54Automatic High Beam ControlIndicators........................................................54Automatic Transmission.............................95Automatic Transmission Fluid Capacityand Specification......................................233Automatic Transmission FluidCheck..............................................................170Auxiliary Power Points..................................79Auxiliary Switches.......................................245
B
BatterySee: Changing the 12V Battery.......................173Bonnet LockSee: Opening and Closing the Hood............161Booster Seats..................................................26Brake Fluid Check..........................................172Brake Fluid Specification..........................234Brakes................................................................99General Information...........................................99Breaking-In......................................................137Bulb Specification Chart...........................228
C
Canceling the Set Speed...........................107Capacities and Specifications................226Car WashSee: Cleaning the Exterior...............................183Catalytic Converter........................................92Changing a Bulb............................................179Changing a Fuse...........................................159Changing a Road Wheel............................218Changing the 12V Battery...........................173Changing the Engine Air Filter.................165Changing the Wiper Blades......................178Checking the Wiper Blades.......................178Child Restraint and SeatbeltMaintenance.................................................34Child Restraint Positioning.........................28Child Safety......................................................20General Information............................................20Cleaning Leather Seats..............................186Cleaning Products........................................182Cleaning the Engine....................................184Cleaning the Exterior...................................183Cleaning the Instrument Panel andInstrument Cluster Lens.........................186Cleaning the Interior....................................185Cleaning the Wheels...................................187Cleaning the Windows and WiperBlades............................................................185Climate Control...............................................73Connected Vehicle......................................238Connected Vehicle –Troubleshooting............................................238
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Gauges...............................................................58GearboxSee: Transmission................................................95General Information on RadioFrequencies...................................................42General Maintenance Information.......249Getting Assistance Outside the U.S. andCanada...........................................................147Getting the Services You Need...............144
H
HandbrakeSee: Parking Brake.............................................100Hazard Flashers............................................139Headlamp AdjustingSee: Adjusting the Headlamps......................176Headlamp RemovalSee: Removing a Headlamp...........................179HeadrestSee: Head Restraints...........................................76Head Restraints..............................................76HeatingSee: Climate Control...........................................73Hill Start Assist...............................................101Hints on Controlling the InteriorClimate............................................................74Hints on Driving With Anti-LockBrakes............................................................100Hood LockSee: Opening and Closing the Hood............161Horn....................................................................49Hydraulic Power Steering Fluid Capacityand Specification......................................236
I
Ignition Switch.................................................81In California (U.S. Only).............................145Information Display Control......................49Information Displays....................................64General Information...........................................64Information Messages.................................68Installing Child Restraints...........................22Instrument Cluster........................................58Instrument Lighting Dimmer......................52
Instrument Panel............................................18Interior Mirror....................................................57Introduction.........................................................7
J
Jump Starting the Vehicle.........................139
K
Keys and Remote Controls.........................42
L
Lane Keeping System..................................115Lighting Control...............................................51Lighting...............................................................51General Information.............................................51Load Carrying.................................................122Load Limit........................................................122Locking and Unlocking.................................45Lug NutsSee: Changing a Road Wheel........................218
M
Maintenance...................................................161General Information...........................................161Manual Climate Control...............................73Manual Seats....................................................77Message CenterSee: Information Displays.................................64MirrorsSee: Windows and Mirrors................................56Mobile CommunicationsEquipment......................................................10Motorcraft Parts - 7.3L................................227
N
Normal Scheduled Maintenance...........252
O
Oil Change Indicator Reset.......................164Oil CheckSee: Engine Oil Check.......................................163Opening and Closing the Hood................161
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Ordering Additional Owner'sLiterature......................................................148Overriding Automatic High BeamControl.............................................................55
P
Parking Aids....................................................105Parking Brake.................................................100Passive Anti-Theft System.........................47PATSSee: Passive Anti-Theft System.....................47Perchlorate..........................................................7Playing Media From a USB Device........242Post-Collision Braking................................143Power Door LocksSee: Locking and Unlocking.............................45Power Seats.....................................................78Power Steering Fluid Check......................173Power Windows.............................................56Pre-Collision Assist.......................................118Protecting the Environment........................17PunctureSee: Changing a Road Wheel........................218
R
Radio Frequency CertificationLabels...........................................................258Cruise Control Module.....................................258Tire Pressure Monitoring SystemSensors..............................................................261Rear Axle Fluid Capacity andSpecification...............................................234Rear Passenger Climate Controls............75Rear View Camera.......................................105Rear View CameraSee: Rear View Camera...................................105Recommended Towing Weights............128Reduced Engine Performance.................136Refueling...........................................................88Remote Control..............................................42Removing a Headlamp...............................179Repairing Minor Paint Damage................187Replacement PartsRecommendation.........................................8Replacing a Lost Key or RemoteControl............................................................44
Reporting Safety Defects (CanadaOnly)...............................................................149Reporting Safety Defects (U.S.Only)..............................................................148Resuming the Set Speed...........................107Roadside Assistance...................................142Roadside Emergencies...............................139Running-InSee: Breaking-In...................................................137Running Out of Fuel......................................87
S
Safety Precautions........................................85Scheduled Maintenance...........................249Seatbelt Extensions......................................34Seatbelt Height Adjustment......................33Seatbelts...........................................................30Principle of Operation........................................30Seatbelt Warning Lamp and IndicatorChime...............................................................33Seats...................................................................76Security...............................................................47Service Data......................................................15Setting the Cruise Control Speed..........106Sitting in the Correct Position....................76Snow ChainsSee: Using Snow Chains...................................212Spare WheelSee: Changing a Road Wheel........................218Special Notices.................................................8Special Operating Conditions ScheduledMaintenance...............................................255Speed ControlSee: Cruise Control............................................106Stability Control............................................103Principle of Operation.......................................103Starter SwitchSee: Ignition Switch..............................................81Starting a Gasoline Engine.........................82Starting and Stopping the Engine............81General Information.............................................81Steering.............................................................118Steering Wheel...............................................48Streaming Bluetooth Audio.....................242Sun Visors..........................................................57Supplementary Restraints System.........35Principle of Operation.........................................35
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