maintenance FORD E150 2010 Repair Manual

Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and extended
length vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and 176 inch
wheelbase (E-Super Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.4Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 6 oz. (177 ml) of Additive Friction Modifier XL-3 or
equivalent meeting Ford specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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ENGINE DATA
Engine14.6L V8
Engine5.4L V8
Engine6.8L V10 Engine
Cubic inches 281 330 415
Required fuel87 octane or
E85
287 octane or
E85287 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.041–0.047 inch
(1.04–1.20mm)0.051–0.057 inch
(1.29–1.45mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine information.
24.6L V8 and 5.4L V8 FFV engines only.
Engine drivebelt routing
•4.6L V8, 5.4L V8 and 6.8L V10 engines without A/C
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•4.6L V8, 5.4L V8 and 6.8L V10 engines with A/C
IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label (complete Ford built
vehicles)
The National Highway Traffic Safety Administration Regulations require
that a Safety Compliance Certification Label be affixed to a vehicle and
prescribe where the Safety Compliance Certification Label may be
located. The Safety Compliance Certification Label is located on the
structure (B-Pillar) by the trailing edge of the driver’s door or the edge
of the driver’s door.
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Vehicle identification number (VIN)
The VIN is located on the driver side instrument panel or on the
certification label. It contains the following information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
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TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on the Safety Compliance Certification
Label. The following table tells you which transmission each code
represents.
Description Code
Four-speed automatic overdrive (4R75E) Q
Five-speed automatic TorqShift with Tow/Haul T
Five-speed automatic 5R110W-Hi/Torque B
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Ford ESP Can Quickly Pay for Itself
One service bill – the cost of parts and labor – can easily exceed the
price of your Ford ESP Service Contract. With Ford ESP, you minimize
your risk for unexpected repair bills and rising repair costs.
Avoid the rising cost of properly maintaining your vehicle!
Ford ESP also offers a Premium Maintenance Plan that covers items that
routinely wear out.
The coverage is prepaid, so you never have to worry about affording
your vehicle maintenance. It covers regular checkups, routine
inspections, preventive care and replacement of items that require
periodic attention fornormal “wear”:
•Wiper blades•Brake pads and linings
•Spark plugs (except
California)•Shock absorbers
•Clutch disc•Belts and hoses
Contact your selling Ford, Lincoln, or Mercury dealership today so they
can customize a Ford Extended Service Plan that fits your driving
lifestyle and budget.
Interest free finance options available
Take advantage of our installment payment plan, just a 10% down
payment will provide you with an affordable no interest, no-fee payment
opportunity.
Ford Extended Service Plan
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A
Accessory delay ..........................65
AdvanceTrac ..............................201
Air cleaner filter ...............306–308
Airbag supplemental restraint
system ................................102–103
and child safety seats ............104
description ..............................103
disposal ....................................107
driver airbag ............................105
indicator light .........................106
operation .................................105
passenger airbag .....................105
passenger deactivation
switch ......................................108
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................280
Anti-lock brake system
(see Brakes) ......................198–199
Anti-theft system ........................81
arming the system ....................82
Audio system (see Radio) ...29, 31
Automatic transmission
driving an automatic
overdrive .................210, 212, 215
fluid, adding ............................301
fluid, checking ........................301
fluid, refill capacities ..............309
fluid, specification ..................309
Auxiliary Input Jack ...................38
Auxiliary power point .................63
Axle
lubricant specifications ..........309
refill capacities ........................309
traction lok ..............................206
B
Battery .......................................277acid, treating emergencies .....277
jumping a disabled battery ....247
maintenance-free ....................277
replacement, specifications ...308
servicing ..................................277
Belt-Minder...............................98
Blind Spot Spotter Mirror ........222
Booster seats .............................130
Brakes ........................................198
anti-lock ...........................198–199
anti-lock brake system (ABS)
warning light ...........................199
fluid, checking and adding ....300
fluid, refill capacities ..............309
fluid, specifications .................309
lubricant specifications ..........309
parking ....................................199
shift interlock ..........................209
trailer .......................................186
Bulbs ............................................55
C
Capacities for refilling fluids ....309
Cell phone use ............................10
Changing a tire .........................237
Child safety seats ......................117
in front seat ............................117
in rear seat ..............................117
LATCH .....................................121
recommendations ...................115
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................130
Cleaning your vehicle
engine compartment ..............265
exterior ....................................268
instrument panel ....................267
interior .....................................267
Index
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Event data recording ....................8
Exhaust fumes ..........................196
F
Fail safe cooling ........................284
Flexible Fuel Vehicle (FFV) ....286
Fluid capacities .........................309
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................207
Fuel ............................................286
calculating fuel
economy ............................22, 293
cap ...........................................289
capacity ...................................309
choosing the right fuel ...........290
comparisons with EPA fuel
economy estimates .................296
detergent in fuel .....................291
filling your vehicle with
fuel ...........................286, 289, 293
filter, specifications ........286, 308
fuel pump shut-off switch .....227
improving fuel economy ........293
octane rating ...................291, 313
quality ......................................291
running out of fuel .................292
safety information relating to
automotive fuels .....................286
Fuel - flex fuel vehicle
(FFV) .........................286, 290–291
Fuses ..................................229–230
G
Gas cap (see Fuel cap) ............289
Gas mileage
(see Fuel economy) .................293
Gauges .........................................19H
Hazard flashers .........................226
Head restraints ...........................85
Headlamps ...................................50
aiming ........................................53
bulb specifications ....................56
daytime running lights .............50
flash to pass ..............................51
high beam .................................50
replacing bulbs .........................57
turning on and off ....................50
Heating
heater only system .............47, 49
heating and air conditioning
system .......................................48
Hood ..........................................271
I
Ignition ...............................193, 313
Illuminated visor mirror .............63
Infant seats
(see Safety seats) .....................117
Inspection/maintenance (I/M)
testing ........................................298
Instrument panel
cleaning ...................................267
cluster ........................................14
lighting up panel and
interior .......................................51
J
Jack ............................................237
positioning ...............................237
storage .....................................237
Jump-starting your vehicle ......247
Index
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