power steering FORD E250 2011 User Guide

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
72 20A** Cigar lighter
73 — Not used
74 30A** Power seat
75 20A* Vehicle power (VPWR) 1, PCM
power
76 20A* VPWR 2, PCM – emission related
powertrain components
77 10A* VPWR 3, PCM – general
powertrain components
78 15A* VPWR 4, Fuel pump relay coil
79 10A* VPWR 5, Transmission
80 10A* Cluster run/start (stripped
chassis)
81 — Not used
82 — Not used
83 — Fuel pump (diode)
84 — Not used
85 HC Micro relay Upfitter #1
* Mini fuses ** A1S fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Note:If your vehicle is equipped with the tire pressure monitoring
system (TPMS), the indicator light will illuminate when the spare tire is
in use. To restore the full functionality of the monitoring system, all road
wheels equipped with tire pressure monitoring sensors must be mounted
on the vehicle.
If your vehicle is equipped with TPMS, have a flat serviced by an
authorized dealer in order to prevent damage to the TPMS sensors, refer
toTire pressure monitoring system (TPMS)in theTires, Wheels and
Loadingchapter. Replace the spare tire with a road tire as soon as
possible. During repairing or replacing of the flat tire, have the
authorized dealer inspect the TPMS sensor for damage.
Roadside Emergencies
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
1. Battery
2. Windshield washer fluid reservoir
3. Engine oil filler cap
4. Automatic transmission fluid dipstick
5. Air filter assembly
6. Engine oil dipstick
7. Power steering fluid reservoir
8. Brake fluid reservoir
9. Engine coolant reservoir
10. Power distribution box
13
4
567
89210
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WARNING:If fail-safe cooling activates, pull off the road as
soon as safely possible, and turn the engine off, because the
engine may automatically shut off while driving without further
indication.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature gauge will move to the red (hot)
area.
•The service engine soon
indicator light will illuminate.
•The engine coolant temperature
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
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WARNING:Fail-safe mode is for use during emergencies only.
Operate the vehicle in fail-safe mode only as long as necessary to
bring the vehicle to rest in a safe location and seek immediate repairs.
When in fail-safe mode, the vehicle will have limited power, will not be
able to maintain high-speed operation, and may completely shut down
without warning, potentially losing engine power, power steering assist,
and power brake assist, which may increase the possibility of a crash
resulting in serious injury.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
serious personal injury.
Maintenance and Specifications
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Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the service engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If the service engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer toOn-board
diagnostics (OBD-II)in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If the service engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if the service engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Check the power steering fluid. Refer toscheduled maintenance
information.
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1. Start the engine and let it run
until it reaches normal operating
temperature.
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
WARNING:For E-350 and E-450 vehicles with the Hydro-Boost
Brake System, do not press the brake pedal after the engine has
been turned off. Pressing the brake pedal after the engine has been
turned off will give a false power steering fluid level reading.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
Do not operate the vehicle with a low power steering pump fluid level (if
the fluid level is below the MIN line).
Do not fill the power steering pump reservoir above the MAX line, as this
may result in leaks from the reservoir.
BRAKE FLUID
•E-150/E-250/E-350 Single Rear
Wheel
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Item Capacity Ford part nameFord part number /
Ford specification
Engine oil6.0 quarts
(5.7L)•MotorcraftSAE 5W-20
Premium Synthetic Blend
Motor Oil (US)
•MotorcraftSAE 5W-20 Full
Synthetic Motor Oil (US)
•MotorcraftSAE 5W-20
Super Premium Motor Oil
(Canada)
•MotorcraftSAE 5W-20
Synthetic Motor Oil (Canada)
2
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12
(Canada)
•CXO-5W20-LFS12
(Canada) /
WSS-M2C930-A with
API Certification
Mark
Power steering fluidBetween
MIN/MAX on
reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Automatic transmission fluid
(4R75E)13.9 quarts
(13.1L)
3
Motorcraft
MERCONLV AT F
4
XT-10-QLV /
MERCONLV
Automatic transmission fluid
TorqShift (5–speed)18.8 quarts
(17.7L)
3
Motorcraft
MERCONLV AT F
4
XT-10-QLV /
MERCONLV
Limited Slip axle fluid
M60 (M248)
E-350 with 4.10 axle ratio5.9 pints
(2.8L)
5,7
SAE 75W-140 Synthetic Rear
Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
Dana Limited Slip Axle fluid
M60 (M248)
E–250/E–3505.9 pints
(2.8L)
5,7
SAE 90 Hypoid Gear OilXY–90–GL /
ESW-M2C105-E Dana Limited Slip Axle fluid
M70FF (M267FF)
E-3506.6 pints
(3.1L)
7
Dana Limited Slip Axle fluid
M70HD (M273HD)
E-4509.0 pints
(4.3L)
7
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Check every six months
Battery connections; clean if necessary
Body and door drain holes for obstructions; clean if necessary
Cooling system fluid level and coolant strength
Door weatherstrips for wear; lubricate if necessary
Hinges/latches/outside locks for proper operation; lubricate if necessary
Parking brake for proper operation
Safety belts and seat latches for wear and function
Safety warning lamps (brake, ABS, airbag, safety belt) for operation
Washer spray/wiper operation; clean or replace blades as necessary
Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Multi-point inspection – Recommended each visit
Accessory drive belt(s) Half-shaft dust boots (if equipped)
Battery performance Horn operation
Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses
Engine air filter Suspension component for leaks or
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires for wear and proper pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, manual and automatic transmission
(with an underhood dipstick), power steering (if equipped) and
window washer
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It’s a comprehensive way to perform a
thorough inspection of your vehicle. It’s your checklist that gives you
immediate feedback on the overall condition of your vehicle. You’ll know
Scheduled Maintenance
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plastic parts ............................253
safety belts ..............................255
washing ....................................251
waxing .....................................252
wheels ......................................252
wiper blades ............................254
Climate control (see Air
conditioning or Heating) ......48–50
Clock ......................................30, 32
Compass, electronic ....................26
calibration .................................26
set zone adjustment .................26
Controls
power seat .................................88
steering column ........................70
Coolant
checking and adding ..............268
refill capacities ................271, 299
specifications ..........................299
Cruise control
(see Speed control) ....................69
Customer Assistance ................215
Ford Extended Service
Plan ..................................309, 312
Getting assistance outside the
U.S. and Canada .....................247
Getting roadside assistance ...215
Getting the service you
need .........................................242
Ordering additional owner’s
literature .................................249
Utilizing the
Mediation/Arbitration
Program ...................................246
D
Daytime running lamps
(see Lamps) ................................52Dipstick
automatic transmission
fluid ..........................................288
engine oil .................................263
Driveline universal joint and
slip yoke ....................................288
Driving under special
conditions
through water .........................214
E
Electronic message center .........21
Emergencies, roadside
jump-starting ..........................236
Emergency Flashers .................216
Emission control system ..........284
Engine ........................................303
cleaning ...................................253
coolant .....................................268
fail-safe cooling .......................272
idle speed control ...................265
lubrication specifications .......299
refill capacities ........................299
service points ..................261–262
starting after a collision .........217
Engine block heater .................189
Engine oil ..................................263
checking and adding ..............263
dipstick ....................................263
filter, specifications ........264, 298
recommendations ...................264
refill capacities ........................299
specifications ..........................299
Event data recording ....................8
Exhaust fumes ..........................189
F
Fail safe cooling ........................272
Index
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positions of the ignition .........186
L
Lamps
bulb replacement
specifications chart ..................57
daytime running light ...............52
headlamps .................................51
headlamps, flash to pass ..........51
instrument panel, dimming .....52
interior lamps ...........................56
replacing bulbs .........................58
LATCH anchors .........................122
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........192
Loading instructions .................171
Load limits .................................164
Locks
autolock .....................................73
doors ..........................................73
Lubricant specifications ...........299
Lug nuts ....................................235
Lumbar support, seats ...............88
M
Message center ...........................21
english/metric button ...............26
warning messages .....................26
Mirrors ...................................66–67
automatic dimming rearview
mirror ........................................66
fold away ...................................68
side view mirrors (power) .......67
Motorcraftparts ..............258, 298
N
Navigation system .......................47O
Octane rating ............................279
Oil (see Engine oil) ..................263
P
Parking brake ............................192
Parts
(see Motorcraftparts) ...........298
Power distribution box
(see Fuses) ...............................222
Power door locks ........................73
Power mirrors .............................67
Power point .................................64
Power steering ..........................198
fluid, checking and adding ....286
fluid, refill capacity ................299
fluid, specifications .................299
Power Windows ...........................65
Preparing to drive your
vehicle ........................................199
R
Radio ......................................29, 31
Rear-view camera system .........211
Recommendations for
attaching safety restraints for
children ......................................116
Relays ........................................218
Remote entry system .................78
illuminated entry ......................82
locking/unlocking
doors ..............................73, 79–80
panic alarm ...............................80
replacement/additional
transmitters ...............................81
Index
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