AUX FORD E450 2009 User Guide

WARNING:Always disconnect the battery before servicing high
current fuses.
If your vehicle is equipped with an auxiliary battery,
disconnecting the primary under-hood battery DOES NOT remove
power from all circuits.
To remove a fuse use the fuse puller tool provided on the inside of the
fuse panel cover.
The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 30A Not used (spare)
2 15A Not used (spare)
3 15A Not used (spare)
4 30A Not used (spare)
5 10A SPDJB/Brake shift interlock
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
35 10A Reverse park aid, Rear video
camera, Cutaway run/start
36 5A PATS RF module
37 10A Climate control, Stripped chassis
IP #1 run/start
38 20A Not used (spare)
39 20A Radio, Navigation
40 20A Amplifier
41 15A Radio, Switch illumination,
Reverse camera mirror
42 10A Upfitter switch
43 10A Overhead console, Stripped
chassis IP1
44 10A Auxiliary battery relay/Trailer tow
battery charger relay
45 5A Wipers, Stripped chassis Engine
connector 3
46 7.5A PADI
47 30A circuit
breakerWindows accessory delay
48 Relay Delayed accessory
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
WARNING:Always disconnect the battery before servicing high
current fuses.
WARNING:To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
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If your vehicle is equipped with an auxiliary battery,
disconnecting the primary under-hood battery DOES NOT remove
power from all circuits.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and Specificationschapter.
The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 HC Micro Relay Powertrain Control Module (PCM)
2 HC Micro Relay Starter solenoid
3 HC Micro Relay Wiper
4 HC Micro Relay Trailer tow battery charge
5 HC Micro Relay Fuel pump
6 HC Micro Relay Trailer tow park lamp
7 HC Micro Relay Upfitter #4
8 HC Micro Relay Upfitter #3
9 HC Micro Relay Modified vehicle and stripped
chassis run/start
10 HC ISO IDM relay (Diesel engine only)
11 — Not used
12 40A** Modified vehicle and stripped
chassis run/start
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
13 30A** Starter solenoid relay
14 40A** Run start relay
15 40A** Modified vehicle and stripped
chassis battery
16 50A** Auxiliary A/C blower
17 50A** Auxiliary battery feed, Trailer tow
battery charge, trailer tow park
feed
18 30A** Electric trailer brake, Trailer
brake controller
19 30A** Upfitter #1
20 30A** Upfitter #2
21 50A** IDM relay (diesel engine only)
22 — Not used
23 G8VA relay A/C clutch
24 G8VA relay Horn relay (Stripped chassis)
25 HC Micro relay Run/start
26 — Not used
27 — Not used
28 20A* Back up lamp
29 10A* A/C clutch
30 10A* BOO switch
31 10A* Cluster battery (stripped chassis
only), IDM coil (diesel engine
only)
32 50A** Blower motor
33 40A** ABS pump
34 20A** Stripped chassis horn
35 40A** PCM relay
36 20A** Ignition switch (Stripped chassis
only)
37 G8VA relay Trailer tow stop/LH turn signal
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
38 G8VA relay Trailer tow stop/RH turn signal
39 G8VA relay Back up lamp
40 ISO relay Blower motor
41 10A* Charging (diesel engine only)
42 15A* Diagnostic connector (stripped
chassis)
43 20A* Fuel pump
44 10A* Upfitter #3
45 15A* Upfitter #4
46 10A* PCM keep alive power, Canister
vent, PCM relay coil
47 40A** ABS coil
48 20A** Trailer tow stop lamp/turn signal
49 30A** Wiper motor
50 — Not used
51 20A** Cutaway
52 10A* Stripped chassis and modified
vehicle run/start relay coil
53 10A* ABS run/start feed
54 10A* Fuel pump relay coil (gas engine
only)
55 10A* ECM (diesel engine only)
56 20A* DFCM (diesel engine only)
57 20A* Trailer tow park lamp
58 15A* Trailer tow backup lamp
59 — Not used
60 — One Touch Integrated Start
(OTIS) (diode)
61 — Auxiliary battery (diode)
62 HC Micro relay Upfitter #2
63 30A** Trailer tow battery charge
64 — Not used
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OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and push the auxiliary latch, located in
the center top of the grill, to the left to release the hood.
3. Lift the hood and secure it with the prop rod.
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Engine compartment component locations
Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine component
locations.
HOOD
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Auxiliary battery (if equipped)
Your vehicle may be equipped with a frame-mounted auxiliary battery
located on the passenger side frame rail, behind the front passenger
door. This auxiliary battery is connected to the auxiliary battery relay, so
it is not used to start the vehicle.
Battery relearn
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. Flexible fuel vehicles (FFV) must also relearn the ethanol
content of the fuel for optimum driveability and performance. To begin
this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Release the parking brake. With your foot on the brake pedal and with
the A/C on, put the vehicle in D (Drive) and allow the engine to idle for
at least one minute.
7. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy along with the ethanol content
for flexible fuel vehicles.
•If you do not allow the engine to relearn its idle trim, the idle quality
of your vehicle may be adversely affected until the idle trim is
eventually relearned.
•For flexible fuel vehicles, if you are operating on E85, you may
experience poor starts or an inability to start the engine and
driveability problems until the fuel trim and ethanol content have been
relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and radio settings must be reset once the battery is
reconnected.
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MOTORCRAFT PART NUMBERS
Component14.6L V8 engine5.4L V8
engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery- standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve
2
Spark plugs3
Torqshift automatic
transmission
internal bottom–pan
filter
4
— FT-180 FT-180
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor Motorcraft diesel engine service
part numbers.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
4Also available with 6.0L Diesel engine/TorqShift transmission.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN
and MAX on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Hinges, latches, Striker plates,
fuel filler door hinge, and seat
tracks—Motorcraft
Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft
Penetrating and Lock
LubricantXL-1 /
None
Engine coolant 4.6L engine23.8 quarts
(22.6L)
Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant 4.6L engine with
aux rear heat26.0 quarts
(24.6L)
Engine coolant 5.4L engine28.8 quarts
(27.2L)
Engine coolant 5.4L engine with
aux rear heat30.8 quarts
(29.1L)
Engine coolant 6.8L engine30.4 quarts
(28.8L)
Engine coolant 6.8L engine with
aux rear heat32.6 quarts
(30.8L)
Engine coolant-diesel engine
1
Refer to the6.0L and 6.4L Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement.
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A
Accessory delay ..........................65
AdvanceTrac ..............................201
Air cleaner filter ...............302–304
Airbag supplemental restraint
system ........................................110
and child safety seats ............112
description ..............................110
disposal ....................................114
driver airbag ............................112
indicator light .........................114
operation .................................112
passenger airbag .....................112
passenger deactivation
switch ......................................115
Ambulance packages ....................9
Antifreeze
(see Engine coolant) ................277
Anti-lock brake system
(see Brakes) ......................198–199
Anti-theft system ........................88
arming the system ....................89
Audio system
(see Radio) ......................22, 24, 29
Automatic transmission
driving an automatic
overdrive .................210, 212, 215
fluid, adding ............................298
fluid, checking ........................298
fluid, refill capacities ..............305
fluid, specification ..................305
Auxiliary Input Jack ...................36
Auxiliary power point .................63
Axle
lubricant specifications ..........305
refill capacities ........................305
traction lok ..............................206B
Battery .......................................274
acid, treating emergencies .....274
jumping a disabled battery ....245
maintenance-free ....................274
replacement, specifications ...304
servicing ..................................274
Belt-Minder.............................106
Booster seats .............................136
Brakes ........................................198
anti-lock ...........................198–199
anti-lock brake system (ABS)
warning light ...........................199
fluid, checking and adding ....297
fluid, refill capacities ..............305
fluid, specifications .................305
lubricant specifications ..........305
parking ....................................199
shift interlock ..........................209
trailer .......................................187
Bulbs ............................................52
C
Capacities for refilling fluids ....305
Cell phone use ............................10
Changing a tire .........................235
Child safety seats ......................124
in front seat ............................125
in rear seat ..............................125
LATCH .....................................128
recommendations ...................122
tether anchorage hardware ...131
Child safety seats - booster
seats ...........................................136
Cleaning your vehicle
engine compartment ..............263
exterior ....................................266
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Index
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