relay FORD ECONOLINE 2003 Owners Manual

Seating and Safety Restraints 77
Seating 77
Safety restraints 83
Air bags 93
Child restraints 97
Driving 113
Starting 113
Brakes 116
Transmission operation 119
Trailer towing 126
Roadside Emergencies 135
Getting roadside assistance 135
Hazard flasher switch 136
Fuel pump shut-off switch 136
Fuses and relays 138
Changing tires 144
Jump starting 152
Wrecker towing 157
Customer Assistance 158
Reporting safety defects (U.S. only) 166
Cleaning 167
Underbody preservation 171
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2
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When the key is in the ignition OFF position, the automatic
transmission shift lever can be moved from the P (Park) position
without the brake pedal depressed. To avoid unwanted vehicle
movement, always set the parking brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Understanding the gearshift positions of the 4–speed automatic
transmission
P (Park)
This position locks the transmission and prevents the rear wheels from
turning.
To put your vehicle in gear:
•Start the engine
•Depress the brake pedal
•Move the gearshift lever into the desired gear
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
120
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FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
ratingMini
fusesStandard
fusesMaxi
fusesCartridge
maxi
fusesFuse link
cartridge
2A Grey Grey———
3A Violet Violet———
4A Pink Pink———
5A Tan Tan———
7.5A Brown Brown———
10A Red Red———
15A Blue Blue———
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural———
30A Green Green Green Pink Pink
40A——Orange Green Green
50A——Red Red Red
60A——Blue—Yellow
70A——Ta n—Brown
80A——Natural—Black
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
15
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
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To remove a fuse use the fuse puller tool provided on the fuse panel cover.
The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 20A 4WABS module
2 15A Brake warning lamp, Instrument
cluster, Warning chime, 4WABS relay,
Warning indicators, Low vacuum
warning switch (Diesel only)
3 15A Main light switch, RKE module, Radio,
Instrument illumination, VCP and
video screens, Overhead console
4 15A Power locks w/RKE, Illuminated entry,
Warning chime, Modified vehicle, Main
light switch, Courtesy lamps
5 20A RKE module, Power lock switches,
Memory lock, Power locks with RKE
1234
5
7
689101142
43
44 13 12 14
15 16 17
19 18
2021 22 23
25 24
26 27 28 29
31 30 32 33 3435
37
3638 3940
41
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
139
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
6 10A Brake shift interlock, Speed control,
DRL module
7 10A Multi-function switch, Turn signals
8 30A Radio capacitor(s), Ignition coil, PCM
diode, PCM power relay, Fuel heater
(Diesel only), Glow plug relay (Diesel
only)
9 30A Wiper control module, Windshield
wiper motor
10 20A Main light switch, Park lamps, License
lamp (external lamps), Multi-function
switch (flash-to-pass)
11 15A Brake pressure switch, Multi-function
switch (hazards), Brake lamp switch,
Brake lamps
12 15A Transmission Range (TR) sensor,
Backup lamps, Auxiliary battery relay
13 15A Blend door actuator, A/C heater,
Function selector switch
14 5A Instrument cluster (air bag and charge
indicator)
15 5A Trailer battery charge relay
16 30A Power seats
17—Not used
18—Not used
19 10A Air bag diagnostic monitor
20 5A Overdrive cancel switch
21 30A Power windows*
22 15A Memory power radio, Rear seat
control unit, Video screen
23 20A Cigar lighter, Data Link Connector
(DLC)
24—Not used
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
140
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
25 10A Left headlamp (low beam)
26—Not used
27 5A Radio
28 20A Power plug
29—Not used
30 15A Headlamps (high beam indicator),
DRL10A
31 10A Right Headlamp (Low Beam), DRL
32 5A Power mirrors
33 20A Power point #2
34 10A Transmission Range (TR) sensor
35 30A RKE module
36 5A (Cluster, A/C, Illumination, Radio),
Steering column assembly
37 20A Rear power point
38 10A Air bag diagnostic monitor
39 20A Power point #1
40 30A Modified vehicle
41 30A Modified vehicle
42—Not used
43 20A C.B. Power windows*
44—Not used
* Either Fuse 21 or Circuit breaker 43 will be present for power windows.
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
141
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If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and specificationschapter.
The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
1—Not used
2—Not used
3—Not used
4 10A* Powertrain Control Module (PCM) Keep
Alive Memory, Instrument cluster, Voltmeter
5 10A* Right trailer turn signal
6 10A* Left trailer turn signal
7 20A* Clearance lamps
8 60A**
I/P fuses 4, 5, 10, 11, 16, 22, 23, 28, 32, 38
9 30A**PCM power relay, Engine compartment fuse 4
10 60A** Auxiliary battery relay, Engine compartment
fuses 14, 22
11 30A** IDM relay (Diesel only)
12 60A** Engine compartment fuses 25, 27
13 50A** Blower motor relay (blower motor)
AB3
2
146 5715 14 13 12 11 10 9 823 22 21 20 19 18 17 1624 26 25 27
29
CDG F EK J H
28
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
14 30A** Trailer running lamps relay, Trailer backup
lamps relay
15 40A** Main light switch, Daytime Running Lights
(DRL)
16 50A** Auxiliary blower motor relay
17 30A** Fuel pump relay
18 60A** I/P fuses 33, 37, 39, 40, 41
19 60A** 4WABS module
20 20A** Electric brake controller
21 50A** Modified vehicle power
22 40A**
Trailer battery charge relay, Modified vehicles
23 60A** Ignition switch, Fuse panel
24 20A* Natural gas tank valves (NGV only)
25 20A* NGV module (NGV only)
26 10A* A/C clutch (4.2L only)
27 15A* DRL module, Horn relay
28—PCM diode
29—Not used
A—Marker lamps relay
B—Stop lamp relay
C—Trailer backup lamps relay
D—Trailer running lamps relay
E—Trailer battery charge relay
F—IDM relay (Diesel only), A/C clutch relay
(4.2L only)
G—PCM relay
H—Blower motor relay
J—Horn relay
K—Fuel pump relay
* Mini fuses ** Maxi fuses
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
143
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J
Jump-starting your vehicle ......152
K
Keys
positions of the ignition .........113
L
Lamps
bulb replacement
specifications chart ..................57
cargo lamps ...............................55
daytime running light ...............54
headlamps .................................54
headlamps, flash to pass ..........55
instrument panel, dimming .....55
interior lamps ...........................56
replacing bulbs ...................57–61
Lane change indicator
(see Turn signal) ........................55
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........117
Load limits .................................124
GAWR ......................................124
GVWR ......................................124
trailer towing ..........................124
Loading instructions .................126
Lubricant specifications ...215, 218
Lumbar support, seats ...............78
M
Mirrors
fold away ...................................69
side view mirrors (power) .......68
Motorcraft parts ................194, 210O
Octane rating ............................193
Oil (see Engine oil) ..................176
P
Parking brake ............................117
Parts (see Motorcraft parts) ....210
Power distribution box
(see Fuses) ...............................141
Power door locks ........................73
Power point .................................67
Power steering ..........................118
fluid, checking and adding ....200
fluid, refill capacity ................211
fluid, specifications .........215, 218
Power Windows ...........................68
Preparing to drive your
vehicle ........................................118
R
Radio ..........................16, 18, 21, 25
Relays ................................138, 143
Remote entry system
illuminated entry ......................76
locking/unlocking doors ...........73
Roadside assistance ..................135
S
Safety Belt Maintenance ............92
Safety belts (see Safety
restraints) ........................83–85, 87
Safety defects, reporting ..........166
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
228
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