engine FORD ECONOLINE 2008 Workshop Manual

Gas engine vehicles are qualified for up to 10 minutes of continuous
operation as a stationary power source, due to the potential for the
normal venting of fuel vapors. For stationary PTO operation of extended
duration (beyond 10 minutes), diesel engine is recommended. Further
consult your aftermarket PTO installer, since the duration of operation
limit for the aftermarket PTO may be less than the vehicle is capable of.
DRIVING THROUGH WATER
If driving through deep or standing
water is unavoidable, proceed very
slowly especially when the depth is
not known. Never drive through
water that is higher than the bottom
of the wheel rims (for cars) or the
bottom of the hubs (for trucks).
When driving through water, traction or brake capability may be limited.
Also, water may enter your engine’s air intake and severely damage your
engine or your vehicle may stall.Driving through deep water where
the transmission vent tube is submerged may allow water into the
transmission and cause internal transmission damage.
Once through the water, always dry the brakes by moving your
vehicle slowly while applying light pressure on the brake pedal.
Wet brakes do not stop the vehicle as quickly as dry brakes.
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Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
Except for commercial stripped
chassis vehicles, this switch is
located in the front passenger’s
footwell, by the kick panel.
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
9 5A Wiper control module
10 20A Main light switch, Park lamps,
License lamp (external lamps),
Multi-function switch
(flash-to-pass), BSM
11 15A Multi-function switch (hazards),
Brake lamps, IVD relay
12 15A Back-up lamps, Auxiliary battery
relay (gasoline engine only)
13 15A Blend door actuator, A/C mode
14 5A Instrument cluster
15 5A Trailer battery charge relay,
Cluster, BSM
16 30A Power seats
17 5A Power mirrors
18 — Not used
19 — Not used
20 10A Restraints
21 — Not used
22 15A Audio, Instrument cluster,
Courtesy lamp relay, Accessory
delay relay
23 20A Power locks w/RKE or sliding
door
24 — Not used
25 10A Left headlamp (low beam)
26 20A Cigar lighter
27 5A Audio
28 — Not used
29 10A Diagnostics
30 15A Headlamps (high beam indicator),
DRL
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
31 10A Right headlamp (low beam)
32 20A Power point #1 (instrument
panel)
33 10A Starter relay
34 — Not used
35 — Not used
36 5A Instrument illumination
37 15A Ignition switch
38 10A Brake Shift Interlock
39 10A Trailer tow electric brake, Center
High-Mounted Stop Lamp
(CHMSL)
40 20A Power point (body B-pillar)
41 30A Modified vehicle
42 20A circuit
breakerPower windows
43 — Not used
44 30A circuit
breakerWiper/washer
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
WARNING:Always disconnect the battery before servicing high
current fuses.
WARNING:To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
If your vehicle is equipped with an auxiliary battery,
disconnecting the primary under-hood battery DOES NOT remove
power from all circuits.
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If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and Specificationschapter.
The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 — Powertrain Control Module (PCM)
diode
2 — Auxiliary battery diode
3 15A* Daytime Running Lamps (DRL)
module, A/C clutch
4 5A* Heated PCV (4.6L and 6.8L
engines)
5 15A* Horn relay
6 20A PCM —fuel injectors
7 60A** Ignition switch, Delayed accessory
delay
8 40A** Trailer tow battery charge relay
9 50A** Modified vehicle power
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
10 30A** Trailer tow electric brake
controller
11 40A** 4-Wheel Anti-lock Brake System
(4WABS) and Flex fuel (FF)
module (if equipped), or
AdvanceTrac
with RSC.
12 60A** I/P fuses 29, 34, 35, 40 and 41
13 20A** Fuel pump relay
14 50A** Auxiliary blower relay
15 30A** Main light switch
16 40A** ABS/IVD
17 50A** Blower motor relay (blower
motor)
18 60A** Engine compartment fuses 3, 5
and 26, 23 (diesel) Instrument
panel fuses 26 and 32, PCM start
relay
19 50A** IDM relay (diesel engine only)
20 60A** Auxiliary battery relay (gasoline
engine only), PDB fuses 8 and 24
21 30A** PCM power relay, PDB fuse 27
22 60A** I/P fuses 4, 5, 10, 11, 16, 17, 22
and 23, Circuit breaker 44
2310A* Alternator field (diesel engine
only)
20A* PCM, VMV, HEGO, MAF, EGR,
(gasoline engine only)
24 20A* Trailer tow running lamps and
back-up lamp relays
25 — Not used
26 20A* Trailer tow turn signals
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
27 10A* PCM KAPWR, Canister vent
(gasoline engine only)
28 — Not used
A — Fuel pump relay
B — Horn relay
C — Trailer back-up lamps relay
D — Trailer running lamps relay
E — Trailer battery charge relay
F — IDM relay (diesel only), IVD
(gasoline only)
G — PCM relay
H — Blower motor relay
J — Accessory delay relay
K — Start relay
* Mini fuses ** Maxi fuses
Relay modules
Instrument panel relay module
The instrument panel relay module is located behind the radio in the
center of the instrument panel. Have your authorized dealer service this
module, if required.
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The relays are coded as follows:
Relay location Description
1 Interior lamps
2 Open
3 Open
4 Battery saver
Engine compartment relay module
The engine compartment relay module is located in one of two places
depending on which type of engine your vehicle is equipped with:
•Gasoline engine: driver side of the engine compartment above the
brake master cylinder.
•Diesel engine: passenger side of the engine compartment behind the
power distribution box.
Have your authorized dealer service this module, if required.
The relays are coded as follows:
Relay location Description
1 PCM back-up lamp
2 A/C control
3 Trailer tow right turn
4 Trailer tow left turn
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
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When driving with the full-size dissimilar spare tire/wheel additional
caution should be given to:
•Towing a trailer
•Driving vehicles equipped with a camper body
•Driving vehicles with a load on the cargo rack
Drive cautiously when using a full-size dissimilar spare tire/wheel and
seek service as soon as possible.
Full-size Matching Spare Tire/Wheel Information
This spare tire/wheel will match the road tire/wheel. When driving with
the full size matching spare tire/wheel, do not exceed 70 mph
(113 km/h). It is intended for temporary use only. This means if you
need to use it, you should replace it as soon as possible.
Stopping and securing your vehicle
1. Park on a level surface.
2. Activate the warning flashers.
3. Place the gearshift in P (Park).
4. Apply the parking brake and turn
the engine off.
Spare tire information
The spare tire for your vehicle is stowed under the rear of your vehicle
(except cutaway and stripped chassis models).
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WARNING:To lessen the risk of personal injury, do not put any
part of your body under the vehicle while changing a tire. Do not
start the engine when your vehicle is on the jack. The jack is only
meant for changing the tire.
2. Position the jack to raise the front or rear wheel.
•Never use the front or rear
differential as a jacking point.
Rear axle jacking points - All
models except E-350 Dual Rear
Wheel (DRW) and E-450:
Rear axle jacking points - E-350
Dual Rear Wheel (DRW) and
E-450:
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