ignition FORD ECONOLINE 2009 Repair Manual

If you have run out of fuel:
•You may need to cycle the ignition from off to on several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine. On restarting, cranking time will take a few seconds longer
than normal.
•Normally, adding 1 gallon (3.8L) of fuel is enough to restart the
engine. If the vehicle is out of fuel and on a steep grade, more than
1 gallon (3.8L) may be required.
•TheService engine soon
indicator may come on. For more
information on theService engine soon
indicator, refer to
Warning lights and chimesin theInstrument Clusterchapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend taking
fuel economy measurements during the first 1,000 miles (1,600 km) of
driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles–3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theMaintenance
product specifications and capacitiessection of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
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•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EPA fuel economy estimates
Every new vehicle should have a window sticker containing EPA fuel
economy estimates. Contact your authorized dealer if the window sticker
is not supplied with your vehicle. The EPA fuel economy estimates
should be your guide for the fuel economy comparisons with other
vehicles. Your fuel economy may vary depending upon the method of
operation and conditions.
Note:Vehicles over 8,500 GVW (Gross Vehicle Weight) will not have fuel
economy information printed on the window sticker.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
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electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, theService engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If theService engine soon
indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with theService engine soon
indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if theService engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If theService engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If theService engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if theService engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
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ENGINE DATA
Engine14.6L V8 engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 281 330 415
Required fuel87 octane or
(E-85)
287 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.052–0.056 inch
(1.32–1.42mm)0.051–0.057 inch
(1.29–1.45mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine information.
24.6L V8 FFV engines only.
Engine drivebelt routing
•4.6L V8, 5.4L V8 and 6.8L V10 engines without A/C
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Event data recording ....................6
Exhaust fumes ..........................196
F
Fail safe cooling ........................282
Flexible Fuel Vehicle (FFV) ....283
Fluid capacities .........................305
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................207
Fuel ............................................283
calculating fuel economy .......290
cap ...........................................286
capacity ...................................305
choosing the right fuel ...........288
comparisons with EPA fuel
economy estimates .................293
detergent in fuel .....................288
filling your vehicle with
fuel ...........................283, 286, 290
filter, specifications ........283, 304
fuel pump shut-off switch .....226
improving fuel economy ........290
octane rating ...................288, 309
quality ......................................289
running out of fuel .................289
safety information relating to
automotive fuels .....................283
Fuel - flex fuel vehicle
(FFV) .................................283, 288
Fuses ..........................................228
G
Garage door opener ....................61
Gas cap (see Fuel cap) ............286
Gas mileage
(see Fuel economy) .................290Gauges .........................................19
H
Hazard flashers .........................226
Head restraints ...........................92
Headlamps ...................................47
aiming ........................................50
bulb specifications ....................53
daytime running lights .............47
flash to pass ..............................48
high beam .................................47
replacing bulbs .........................54
turning on and off ....................47
Heating
heater only system .............44, 46
heating and air conditioning
system .......................................45
Hood ..........................................269
I
Ignition ...............................193, 309
Illuminated visor mirror .............60
Infant seats
(see Safety seats) .....................124
Inspection/maintenance (I/M)
testing ........................................295
Instrument panel
cleaning ...................................265
cluster ........................................14
lighting up panel and
interior .......................................48
J
Jack ............................................235
positioning ...............................235
storage .....................................235
Jump-starting your vehicle ......245
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K
Keyless entry system
autolock .....................................80
Keys .............................................90
positions of the ignition .........193
L
Lamps
bulb replacement
specifications chart ..................53
daytime running light ...............47
headlamps .................................47
headlamps, flash to pass ..........48
instrument panel, dimming .....48
interior lamps ...........................51
replacing bulbs .........................54
LATCH anchors .........................128
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........199
Load limits .................................170
Loading instructions .................176
Locks
autolock .....................................80
doors ..........................................80
Lubricant specifications ...........305
Lug nuts ....................................244
Lumbar support, seats ...............94
M
Message center ...........................71
warning messages .....................76
Mirrors ...................................65–66
automatic dimming rearview
mirror ........................................65
fold away ...................................67
side view mirrors (power) .......66Motorcraft parts ................267, 304
N
Navigation system .......................43
O
Octane rating ............................288
Oil (see Engine oil) ..................271
P
Parking brake ............................199
Parts (see Motorcraft parts) ....304
Power distribution box
(see Fuses) ...............................231
Power door locks ........................80
Power mirrors .............................66
Power point .................................63
Power steering ..........................206
fluid, checking and adding ....296
fluid, refill capacity ................305
fluid, specifications .................305
Power Windows ...........................64
Preparing to drive your
vehicle ........................................207
R
Radio ................................22, 24, 29
Recommendations for
attaching safety restraints for
children ......................................122
Relays ........................................228
Remote entry system .................84
illuminated entry ......................88
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