power steering FORD ESCORT 2000 6.G Owners Manual

Vehicle Symbol Glossary
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Introduction
5

The BRAKE warning lamp in the
instrument cluster illuminates and
remains illuminated (when the
ignition is turned ON) until the
parking brake is released.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle's stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
Always set the parking brake fully and make sure that the
gearshift is securely latched in P (Park) (automatic transaxle) or
in 1 (First) (manual transaxle).
Push the button on the end of the
parking brake and push the handle
down as far as possible to release
the brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to help steer the vehicle.
To prevent damage to the power steering pump:
²Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
²Do not operate the vehicle with a low power steering pump fluid level.
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
If the steering wanders or pulls, the condition could be caused by any of
the following:
²underinflated tire(s) on any wheel(s)
²high crown in center of road
P!
BRAKE
Driving
91

The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
FUEL INJ. 30A* Air Bags, Engine Controls, Generator
DEFOG 30A* Rear Window Defrost
MAIN 100A* Charging System, BTN, Cooling Fan, Fuel
Pump, OBD-II, ABS Fuses, Ignition Switch,
Headlamps
BTN 40A* Hazard
ABS 60A* ABS Main Relay
COOLING
FA N40A* Constant Control Relay Module
OBD-II 10A** Data Link Connector (DLC), Instrument
Cluster
FUEL
PUMP20A** Engine Controls
HEAD RH 10A** Headlamps
HEAD LH 10A** Headlamps
* Fuse Link Cartridge ** Fuse
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Temporary spare tire information
The temporary spare tire for your vehicle is labeled as such. It is smaller
than a regular tire and is designed for emergency use only.
If you use the temporary spare tire continuously or do not follow
these precautions, the tire could fail, causing you to lose control
of the vehicle, possibly injuring yourself or others.
Roadside emergencies
115

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L SOHC I4 engine
1. Engine oil dipstick
2. Brake fluid reservoir
3. Transmission fluid dipstick (automatic transaxle)
4. Battery
5. Air filter assembly
6. Engine oil filler cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Windshield washer fluid reservoir
91234
8756
Maintenance and care
130

2.0L DOHC Zetec engine
1. Transmission fluid dipstick (automatic transaxle)
2. Battery
3. Air filter assembly
4. Engine oil filler cap
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Engine coolant reservoir
8. Windshield washer fluid reservoir
9. Brake fluid reservoir
98712
3
4
65
Maintenance and care
131

Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the Scheduled Maintenance
Guide for the service interval schedules. If adding fluid is necessary, use
only MERCONtAT F.
²Coupe
²Sedan
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
Maintenance and care
142

FluidFord Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Transmission
fluid
Motorcraft
MERCONtAT FAutomatic
transaxles3.9L
(4.1 quarts)
Manual
transaxles3.35L
(3.55 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.2L
(2.32 quarts)
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinder Penetrating and
Lock LubricantE8AZ-19A501-B none
Automatic
transaxleMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Capacities and specifications
176

ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Manual transaxle Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)E43Z-19590-A ESP-M1C207-A
Engine coolant
1Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in theMaintenance and Carechapter.
ENGINE DATA
Engine 2.0L SOHC I4
engine2.0L DOHC Zetec
engine
Cubic inches 121 121
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-3-4-2
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.22-1.32 mm
(0.048-0.052 inch)
Ignition system DIS DIS
Compression ratio 9.35:1 9.6:1
Capacities and specifications
177

Manual transaxle .........................97
fluid capacities ........................175
lubricant specifications ..........177
reverse .......................................99
Mirrors
cleaning ...................................172
side view mirrors (power) .......17
Moon roof ....................................49
Motorcraft parts .................158,175
Octane rating ............................156
Odometer .....................................14
Oil (see Engine oil) ..................132
Panic alarm feature, remote
entry system ................................55
Parking brake ..............................90
Parts (see Motorcraft parts) ....175
Power distribution box
(see Fuses) ...............................113
Power door locks ........................50
Power steering ............................91
fluid, checking and adding ....142
fluid, refill capacity ................175
fluid, specifications ..........176,177
Radio ............................................18
Relays .................................108,115
Remote entry system ............53,55
illuminated entry ......................57
locking/unlocking doors ...........54
opening the trunk .....................55
panic alarm ...............................55
replacement/additional
transmitters ...............................56
replacing the batteries .............55
Roof rack ...................................104
Safety belts (see Safety
restraints) ................12,63,64,65,66
Safety defects, reporting ..........193
Safety restraints ...........63,64,65,66
belt minder ...............................68
cleaning the safety belts ...71,174
extension assembly ..................67
for adults .........................64,65,66for children ..........................76,77
lap belt ......................................66
warning light
and chime ...................10,12,67,68
Safety seats for children ............78
Seat belts
(see Safety restraints) ...............63
Seats ............................................60
child safety seats ......................78
cleaning ............................173,174
Servicing your vehicle ..............125
Spark plugs,
specifications ...............175,177,178
Specification chart,
lubricants ............................176,177
Speed control ..............................43
Speedometer ...............................14
Starting your vehicle .............84,87
jump starting ..........................119
Steering wheel
tilting .........................................47
Tachometer .................................15
Temperature control
(see Climate control) .................36
Tires ......................115,149,150,151
changing ...........................115,116
checking the pressure ............151
replacing ..................................152
rotating ....................................151
snow tires and chains ............152
tire grades ...............................150
treadwear ................................150
Towing .......................................151
wrecker ....................................124
Transaxle
automatic operation .................92
fluid, refill capacities ..............175
lubricant specifications ..........177
manual operation ......................97
Transmission
fluid, checking and adding
(automatic) .............................143
Index
197

Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity 48.5L (12.8 gallons)
Tire size and pressure Refer to the Certification Label
inside of driver's door.
Hood release Pull handle under the left side of
the instrument panel.
Oil capacity (includes filter
change)Sedan/wagon-3.8L (4.0 quarts)
ZX2-4.25L (4.5 quarts)
Engine oil Use Motorcraft SAE 5W-30 Super
Premium Motor Oil, Ford
specification WSS-M2C153-G
Coolant capacity
1Automatic transaxle-6.0L
(6.3 quarts)
Manual transaxle-5.0L (5.3 quarts)
Power steering fluid capacity Fill to line on reservoir.
Automatic transaxle capacity 3.9L (4.1 quarts)
Manual transaxle capacity 3.35L (3.55 quarts)
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
Filling station information
200