engine coolant FORD ESCORT 2002 7.G User Guide

²Do not use alcohol, methanol or brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant).Alcohol
and other liquids can cause engine damage from overheating or
freezing.
²Do not add extra inhibitors or additives to the coolant.These
can be harmful and compromise the corrosion protection of the engine
coolant.
²Do not mix with recycled coolant unless from a Ford-approved
recycling process (seeUse of Recycled Engine Coolantsection).
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the ªcold fullº level. For all other vehicles, which have a coolant
degas system with a pressurized cap, or if it is necessary to remove the
coolant pressure relief cap on the radiator of a vehicle with an overflow
system, follow these steps to add engine coolant.
To avoid personal injury, make sure the engine is cool before
unscrewing the coolant pressure relief cap. The cooling system is
under pressure; steam and hot liquid can come out forcefully when the
cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the ªcold fill rangeº or the ªcold fullº level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
Maintenance and Specifications
172

After any coolant has been added, check the coolant concentration see
Checking Engine Coolant section). If the concentration is not 50/50
(protection to ±34É F/±36É C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44±A. Use of such coolant may harm the engine
and cooling system components.
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community's regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle's cooling system can hold, refer
toRefill capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
Maintenance and Specifications
173

Severe climates
If you drive in extremely cold climates (less than ±36É C [±34É F]):
²It may be necessary to increase the coolant concentration
above 50%.
²NEVER increase the coolant concentration above 60%.
²Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
²Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
²It is still necessary to maintain the coolant concentration
above 40%.
²NEVER decrease the coolant concentration below 40%.
²Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
²Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
²Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
Maintenance and Specifications
174

CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONtAT F.
²Coupe
²Sedan
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
Maintenance and Specifications
185

MOTOCRAFT PART NUMBERS
Component 2.0L SOHC I4
engine2.0L DOHC Zetec
engine
Air filter element FA-1643 FA-1643
Fuel filter FG-862 FG-862
Battery BXT-58 BXT-58
Oil filter FL-400±S FL-2005
PCV valve EV-244 EV-239A
Spark plugs* AGSF-34EE** AZFS-32FE**
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the same service part number suffix letter as shown on the engine
decal.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
or Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Automatic
transaxles6.0L
(6.3 quarts)
Manual
transaxles5.0L
(5.3 quarts)
Maintenance and Specifications
195

FluidFord Part
NameApplication Capacity
Engine oil
(includes filter
change)Motorcraft SAE
5W-20Super
Premium Motor
OilZX2 4.25L
(4.5 quarts)
Sedan 3.8L
(4.0 quarts)
Fuel tank
capacityN/A All 48.5L
(12.8 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Transmission
fluid
Motorcraft
MERCONtAT FAutomatic
transaxles3.9L
(4.1 quarts)
Manual
transaxles3.35L
(3.55 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.2L
(2.32 quarts)
1Add the coolant type originally equipped in your vehicle.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Maintenance and Specifications
196

ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Automatic
transaxleMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Manual transaxle Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44±A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-M97B51-A1
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in this chapter.
Maintenance and Specifications
197

A
Air bag supplemental
restraint system ..........................85
and child safety seats ..............87
description ................................85
disposal ......................................89
driver air bag ............................87
indicator light .....................12, 89
operation ...................................87
passenger air bag .....................87
Air cleaner filter ...............190, 195
Air conditioning
manual heating and air
conditioning system .................38
Antifreeze
(see Engine coolant) ................169
Anti-lock brake system
(see Brakes) ......................102±103
Anti-theft system ..................69±70
arming the system ....................70
disarming a triggered
system .................................70±71
disarming an untriggered
system .......................................70
warning light .............................14
Automatic transaxle .................105
driving with .............................106
fluid, adding ............................187
fluid, checking ........................187
fluid, refill capacities ..............195
fluid, specification ..................198
Axle
lubricant specifications ..........196
B
Battery .......................................167
acid, treating emergencies .....167charging system
warning light .............................12
jumping a disabled battery ....132
maintenance-free ....................167
replacement, specifications ...195
servicing ..................................167
Belt minder .................................81
Brakes ........................................102
anti-lock ...........................102±103
anti-lock brake system
(ABS) warning light .........12, 103
brake warning light ..................12
fluid, checking and adding ....186
fluid, refill capacities ..............195
fluid, specifications .........196, 198
lubricant specifications ..196, 198
parking ....................................104
shift interlock ..........................105
Break-in period .............................6
C
Capacities for refilling fluids ....195
Certification Label ....................200
Child safety restraints ................90
child safety belts ......................90
Child safety seats ........................91
attaching with tether straps ....95
in front seat ..............................92
in rear seat ................................92
Cleaning your vehicle
engine compartment ..............150
exterior ....................................154
instrument cluster lens ..........153
instrument panel ....................152
interior .....................................153
plastic parts ....................151±152
safety belts ..............................154
washing ....................................148
Index
205

waxing .....................................148
wheels ......................................149
windows ..................................154
wiper blades ............................152
Clock ......................................21, 28
Clutch
fluid ..........................................187
operation while driving ..........110
recommended shift speeds ....112
Coolant
checking and adding ..............169
refill capacities ................173, 195
specifications ..................196, 198
Cruise control
(see Speed control) ....................57
Customer Assistance ................118
Ford accessories for your
vehicle .....................................155
Ford Extended Service
Plan ..........................................138
Getting assistance outside
the U.S. and Canada ..............144
Getting roadside assistance ...118
Getting the service
you need .................................138
Ordering additional
owner's literature ...................145
The Dispute Settlement
Board .......................................141
Utilizing the Mediation/
Arbitration Program ...............144
D
Daytime running lamps
(see Lamps) ................................42
Defrost
rear window ..............................41Dipstick
automatic transmission
fluid ..........................................187
engine oil .................................164
Doors
lubricant specifications ..........196
Driving under special
conditions
through water .........................113
E
Emergencies, roadside
jump-starting ..........................132
Emission control system ..........183
Engine ........................................198
check engine/service engine
soon light ..................................11
cleaning ...................................150
coolant .....................................169
idle speed control ...................167
lubrication
specifications ..................196, 198
refill capacities ........................195
service points ..................161±162
starting after a collision .........119
Engine block heater .................101
Engine oil ..................................164
checking and adding ..............164
dipstick ....................................164
filter, specifications ........166, 195
recommendations ...................166
refill capacities ........................195
specifications ..................196, 198
Exhaust fumes ..........................101
F
Floor mats ...................................62
Index
206

Fluid capacities .........................195
Foglamps .....................................42
Fuel ............................................175
calculating fuel economy .......180
cap .....................................13, 177
capacity ...................................195
choosing the right fuel ...........178
comparisons with EPA
fuel economy estimates .........183
detergent in fuel .....................179
filling your vehicle
with fuel ..................175, 177, 180
filter, specifications ........179, 195
fuel pump shut-off switch .....119
gauge .........................................16
improving fuel economy ........180
low fuel warning light ..............13
octane rating ...................178, 198
quality ......................................178
running out of fuel .................179
safety information relating
to automotive fuels ................175
Fuses ..................................121±122
G
Gas cap (see Fuel cap) ......13, 177
Gas mileage
(see Fuel economy) .................180
Gauges .........................................15
engine coolant temperature
gauge .........................................16
fuel gauge ..................................16
odometer ...................................17
speedometer .............................17
tachometer ................................17
trip odometer ............................17
GAWR (Gross Axle Weight
Rating) .......................................113
definition .................................113driving with a heavy load ......113
location ....................................113
GVWR (Gross Vehicle Weight
Rating) .......................................113
calculating ...............................113
definition .................................113
driving with a heavy load ......113
location ....................................113
H
Hazard flashers .........................119
Head restraints ...........................72
Headlamps ...................................42
aiming ..................................44±45
bulb specifications ....................48
daytime running lights .............42
flash to pass ..............................43
high beam ...........................14, 43
replacing bulbs .........................49
turning on and off ....................42
warning chime ..........................14
Heating
heater only system ...................37
heating and air conditioning
system .......................................38
Hood ..........................................160
I
Ignition .................................97, 198
Infant seats
(see Safety seats) .......................91
Inspection/maintenance
(I/M) testing ..............................184
Instrument panel ........................10
cleaning ...................................152
cluster ................................10, 153
lighting up panel
and interior ...............................43
Index
207