engine coolant FORD ESCORT 2003 6.G User Guide

To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling systemis under pressure; steamand hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “cold fill range” or the “cold full” level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
toChecking Engine Coolantsection. If the concentration is not 50/50
(protection to –34° F/–36° C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
systemmay have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44–A. Use of such coolant may harm the engine
and cooling systemcomponents.
Maintenance and Specifications
149

Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toRefill capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
Severe climates
If you drive in extremely cold climates (less than –36° C [–34° F]):
•It may be necessary to increase the coolant concentration
above 50%.
•NEVER increase the coolant concentration above 60%.
•Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
If you drive in extremely hot climates:
•It is still necessary to maintain the coolant concentration
above 40%.
•NEVER decrease the coolant concentration below 40%.
•Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
•Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
•Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Maintenance and Specifications
150

Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
WHATYOU SHOULD KNOW ABOUTAUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel systemmay be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
Observe the following guidelines when handling automotive fuel:
•Extinguish all smoking materials
and any open flames before
fueling your vehicle.
•Always turn off the vehicle before
fueling.
•Automotive fuels can be harmful
or fatal if swallowed. Fuel such as gasoline is highly toxic and if
swallowed can cause death or permanent injury. If fuel is swallowed,
call a physician immediately, even if no symptoms are immediately
apparent. The toxic effects of fuel may not be visible for hours.
Maintenance and Specifications
151

If the vehicle’s powertrain systemor its battery has just been serviced,
the on-board diagnostics systemis reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics systemfor I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONAT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE/CLUTCH FLUID RESERVOIR
Brake and clutch systems are supplied from the same reservoir.
Maintenance and Specifications
160

REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
or Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Automatic
transaxles6.0L (6.3
quarts)
Manual
transaxles5.0L (5.3
quarts)
Engine oil
(includes filter
change)Motorcraft SAE
5W-20Premium
Synthetic Blend
Motor OilAll 4.25L (4.5
quarts)
Fuel tank
capacityN/A All 48.5L (12.8
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
Motorcraft
MERCONAT FAutomatic
transaxles3.9L (4.1
quarts)
Manual
transaxles3.35L (3.55
quarts)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.2L (2.32
quarts)
1Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
170

LUBRICANTSPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Automatic
transaxleMotorcraft
MERCONAT FXT-2-QDX MERCON
Manual transaxle Motorcraft
MERCONAT FXT-2-QDX MERCON
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease XG-5 WSS-M1C258–A1
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44–A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A (VC-7–B
in Oregon)WSS-M97B51-A1
Maintenance and Specifications
171

ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32-A WSB-M8B16–A2
1DO NOT USE Motorcraft Specialty Orange Engine Coolant VC-2 or
VC-3, meeting Ford specification WSS-M97B44-D (orange in color) Refer
toAdding engine coolant,in this chapter.
ENGINE DATA
Engine 2.0L DOHC Zetecengine
Cubic inches 121
Required fuel 87 octane
Firing order 1-3-4-2
Spark plug gap 1.22-1.32 mm (0.048-0.052 inch)
Ignition systemDIS
Compression ratio 9.6:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 4451.0 (175.2)
(2) Overall width 1712.0 (67.4)
(3) Overall height 1328.4 (52.3)
(4) Wheelbase 2499.0 (98.4)
(5) Track - Front 1435.1 (56.5)
(5) Track - Rear 1435.1 (56.5)
Maintenance and Specifications
172

A
ABS (see Brakes) .......................89
Air bag supplemental restraint
system..........................................69
and child safety seats ..............71
description ................................69
disposal ......................................73
driver air bag ............................71
indicator light ...........................73
operation ...................................71
passenger air bag .....................71
Air cleaner filter .......164–165, 169
Air conditioning
manual heating and air
conditioning system.................29
Antifreeze
(see Engine coolant) ................146
Anti-lock brake system
(see Brakes) ................................89
Anti-theft system........................56
arming the system ....................56
disarming a triggered system ..57
disarming an untriggered
system.......................................57
Audio system(see Radio) .........19
Automatic transaxle
driving with ...............................93
fluid, adding ............................161
fluid, checking ........................161
fluid, refill capacities ..............170
fluid, specification ..................172
Automatic transmission ..............91
Axle
lubricant specifications ..........171
B
Battery .......................................144acid, treating emergencies .....144
jumping a disabled battery ....114
maintenance-free ....................144
replacement, specifications ...169
servicing ..................................144
BeltMinder ...................................65
Brakes ....................................88–89
anti-lock .....................................89
anti-lock brake system(ABS)
warning light .............................90
fluid, checking and adding ....160
fluid, refill capacities ..............170
fluid, specifications .........171–172
lubricant specifications ..171–172
parking ......................................90
shift interlock ............................91
Bulbs ............................................37
C
Capacities for refilling fluids ....170
Cell phone use ............................49
Certification Label ....................174
Changing a tire .........................110
Child safety restraints ................74
child safety belts ......................74
Child safety seats ........................76
attaching with tether straps ....80
in front seat ..............................78
in rear seat ................................78
Cleaning your vehicle
engine compartment ..............131
instrument panel ....................133
interior .....................................133
plastic parts ............................132
washing ....................................130
waxing .....................................130
wheels ......................................131
wiper blades ............................132
Index
179

Climate control (see Air
conditioning or Heating) ......28–29
Clock ......................................17, 25
Clutch
fluid ..................................160–161
operation while driving ............97
recommended shift speeds ......98
Coolant
checking and adding ..............146
refill capacities ................150, 170
specifications ..................171–172
Cruise control
(see Speed control) ....................45
Customer Assistance ................103
Ford accessories for your
vehicle .....................................134
Ford Extended Service
Plan ..........................................120
Getting assistance outside
the U.S. and Canada ..............126
Getting roadside assistance ...103
Getting the service you
need .........................................120
Ordering additional owner’s
literature .................................127
The Dispute Settlement
Board .......................................123
Utilizing the
Mediation/Arbitration
Program...................................126
D
Defrost
rear window ..............................32
Dipstick
automatic transmission
fluid ..........................................161
engine oil .................................141Doors
lubricant specifications ..........171
Driving under special
conditions ....................................96
through water ...........................98
E
Emergencies, roadside
jump-starting ..........................114
Emission control system ..........158
Engine ........................................172
cleaning ...................................131
coolant .....................................146
idle speed control ...................144
lubrication
specifications ..................171–172
refill capacities ........................170
service points ..........................140
starting after a collision .........104
Engine block heater ...................88
Engine oil ..................................141
checking and adding ..............141
dipstick ....................................141
filter, specifications ........143, 169
recommendations ...................143
refill capacities ........................170
specifications ..................171–172
Exhaust fumes ............................88
F
Floor mats ...................................50
Fluid capacities .........................170
Foglamps .....................................33
Fuel ............................................151
calculating fuel economy .......155
cap ...........................................153
capacity ...................................170
Index
180