manual transmission FORD ESCORT 2003 6.G Owners Manual

Do not sit on top of a buckled safety belt to avoid the Belt
Minder chime. Sitting on the safety belt will increase the risk of
injury in an accident. To disable (one-time) or deactivate the Belt
Minder feature please follow the directions stated below.
One time disable
Any time the safety belt is buckled and then unbuckled during an
ignition ON cycle, BeltMinder will be disabled for that ignition cycle only.
Deactivating/activating the BeltMinder feature
Read steps1-9thoroughly before proceeding with the
deactivation/activation programming procedure.
The BeltMinder feature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that:
•The parking brake is set.
•The gearshift is in P (Park) (automatic transmission) or the neutral
position (manual transmission).
•The ignition switch is in the OFF position.
•All vehicle doors are closed.
•The driver’s safety belt is unbuckled.
•The parklamps/headlamps are in OFF position (If vehicle is equipped
with Autolamps, this will not affect the procedure).
To reduce the risk of injury, do not deactivate/activate the Belt
Minder feature while driving the vehicle.
BeltMinder activation and deactivation procedure
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE.)
2. Wait until the safety belt warning light turns off. (Approximately 1–2
minutes.)
•Steps 3–5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during BeltMinder
warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
Seating and Safety Restraints
67

Always set the parking brake fully and make sure that the
gearshift is securely latched in P (Park) (automatic transaxle) or
in 1 (First) (manual transaxle).
Push the button on the end of the
parking brake and push the handle
down as far as possible to release
the brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
fromthe engine to decrease the driver’s effort in steering the vehicle.
To prevent damage to the power steering pump:
•Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
•Do not operate the vehicle with the power steering pump fluid level
below the MIN mark on the reservoir.
If the power steering systembreaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
If the steering wanders or pulls, check for:
•Underinflated tire(s) on any wheel(s)
•Uneven vehicle loading
•High crown in center of road
•High crosswinds
•Wheels out of alignment
•Loose or worn suspension components
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever frombeing moved fromP (Park) unless the brake
Driving
91

MANUAL TRANSMISSION OPERATION (IF EQUIPPED)
Using the clutch
The manual transaxle has a starter interlock that prevents cranking the
engine unless the clutch pedal is fully depressed.
When starting a vehicle with a manual transaxle, you must:
1. Make sure the parking brake is fully set.
2. Press the clutch pedal to the floor, then put the gearshift lever in the
neutral position.
3. Start the engine, then press the brake pedal and release the parking
brake.
4. Move the gearshift lever to the desired gear, then slowly release the
clutch pedal while slowly pressing on the accelerator.
Do not drive with your foot resting on the clutch pedal or use the clutch
pedal to hold your vehicle at a standstill while waiting on a hill. These
actions will reduce the life of the clutch.
Parking your vehicle
1. Apply the brake and shift into the neutral position.
2. Fully apply the parking brake, then shift into 1 (First).
3. Turn the ignition off.
Do not park your vehicle in Neutral, it may move unexpectedly
and injure someone. Use 1 (First) gear and set the parking brake
fully.
135
24
R
Driving
97

Driving while you tow
When towing a trailer:
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Consult your local motor vehicle speed regulations for towing a trailer.
•To eliminate excessive shifting, use a lower gear. This will also assist
in transaxle cooling.
•Anticipate stops and brake gradually.
•Do not exceed the GCWR rating or transaxle damage may occur.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to your scheduled maintenance guide for
more information.
Trailer towing tips
•Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
•Allow more distance for stopping with a trailer attached.
•If you are driving down a long or steep hill, shift to a lower gear. Do
not apply the brakes continuously, as they may overheat and become
less effective.
•The trailer tongue weight should be 10–15% of the loaded trailer
weight.
•After you have traveled 80 km(50 miles), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
•To aid in engine/transmission cooling and A/C efficiency during hot
weather while stopped in traffic, place the gearshift lever in P (Park).
•Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer’s wheels.
TOWING BEHIND ANOT HER VEHICLE
If your vehicle has an automatic transaxle, it cannot be flat-towed with
all wheels on the ground; front wheel dollies must be used.
If your vehicle has an manual transaxle, your vehicle can be flat-towed
with all wheels on the ground.
Driving
102

WRECKER TOWING
If you need to have your vehicle towed, contact a professional towing
service or, if you are a member of a roadside assistance program, your
roadside assistance service provider.
It is recommended that your vehicle be towed with a wheel lift or flatbed
equipment. Do not tow with a slingbelt. Ford Motor Company has not
approved a slingbelt towing procedure.
If your vehicle is to be towed fromthe rear using wheel lift equipment,
the front wheels (drive wheels) must be placed on a dolly to prevent
damage to the transmission.
If the vehicle is towed by other means or incorrectly, vehicle
damage may occur.
Ford Motor Company produces a towing manual for all authorized tow
truck operators. Have your tow truck operator refer to this manual for
proper hook-up and towing procedures for your vehicle.
Roadside Emergencies
119

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trimstrategy for optimumdriveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transaxle) or the neutral
position (manual transaxle), turn off all accessories and start the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trimstrategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Maintenance and Specifications
145

Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottomof the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottomof the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
Specificationsin this chapter.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Maintenance and Specifications
164

REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
or Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Automatic
transaxles6.0L (6.3
quarts)
Manual
transaxles5.0L (5.3
quarts)
Engine oil
(includes filter
change)Motorcraft SAE
5W-20Premium
Synthetic Blend
Motor OilAll 4.25L (4.5
quarts)
Fuel tank
capacityN/A All 48.5L (12.8
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
Motorcraft
MERCONAT FAutomatic
transaxles3.9L (4.1
quarts)
Manual
transaxles3.35L (3.55
quarts)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.2L (2.32
quarts)
1Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
170

A
ABS (see Brakes) .......................89
Air bag supplemental restraint
system..........................................69
and child safety seats ..............71
description ................................69
disposal ......................................73
driver air bag ............................71
indicator light ...........................73
operation ...................................71
passenger air bag .....................71
Air cleaner filter .......164–165, 169
Air conditioning
manual heating and air
conditioning system.................29
Antifreeze
(see Engine coolant) ................146
Anti-lock brake system
(see Brakes) ................................89
Anti-theft system........................56
arming the system ....................56
disarming a triggered system ..57
disarming an untriggered
system.......................................57
Audio system(see Radio) .........19
Automatic transaxle
driving with ...............................93
fluid, adding ............................161
fluid, checking ........................161
fluid, refill capacities ..............170
fluid, specification ..................172
Automatic transmission ..............91
Axle
lubricant specifications ..........171
B
Battery .......................................144acid, treating emergencies .....144
jumping a disabled battery ....114
maintenance-free ....................144
replacement, specifications ...169
servicing ..................................144
BeltMinder ...................................65
Brakes ....................................88–89
anti-lock .....................................89
anti-lock brake system(ABS)
warning light .............................90
fluid, checking and adding ....160
fluid, refill capacities ..............170
fluid, specifications .........171–172
lubricant specifications ..171–172
parking ......................................90
shift interlock ............................91
Bulbs ............................................37
C
Capacities for refilling fluids ....170
Cell phone use ............................49
Certification Label ....................174
Changing a tire .........................110
Child safety restraints ................74
child safety belts ......................74
Child safety seats ........................76
attaching with tether straps ....80
in front seat ..............................78
in rear seat ................................78
Cleaning your vehicle
engine compartment ..............131
instrument panel ....................133
interior .....................................133
plastic parts ............................132
washing ....................................130
waxing .....................................130
wheels ......................................131
wiper blades ............................132
Index
179

cargo lamps ...............................34
fog lamps ...................................33
headlamps ...........................33, 38
headlamps, flash to pass ..........34
instrument panel, dimming .....34
interior lamps .....................37–38
replacing bulbs .............37, 40–42
Lane change indicator
(see Turn signal) ........................36
Lights, warning and indicator ....10
anti-lock brakes (ABS) ............90
Load limits ...................................99
GAWR ........................................99
GVWR ........................................99
trailer towing ............................99
Lubricant specifications ...171–172
M
Manual transaxle
fluid capacities ........................170
lubricant specifications ..........172
Manual transmission ...................97
reverse .......................................98
Mirrors
side view mirrors (power) .......45
Moon roof ....................................48
Motorcraft parts ................155, 169
O
Octane rating ............................154
Oil (see Engine oil) ..................141
P
Parking brake ..............................90
Parts (see Motorcraft parts) ....169Power distribution box
(see Fuses) ...............................108
Power door locks ........................51
Power steering ............................91
fluid, checking and adding ....160
fluid, refill capacity ................170
fluid, specifications .........171–172
Power Windows ...........................44
R
Radio ............................................19
Rear window defroster ...............32
Relays ................................105, 110
Remote entry system .................53
locking/unlocking doors ...........51
opening the trunk .....................54
Roadside assistance ..................103
S
Safety belts
(see Safety restraints) .........60–63
Safety defects, reporting ..........129
Safety restraints ....................60–63
belt minder ...............................65
cleaning the safety belts ..........68
extension assembly ..................64
for adults .............................61–63
for children .........................73–74
warning light and chime ..........64
Safety seats for children ............76
Seat belts (see Safety
restraints) ....................................60
Seats ............................................58
child safety seats ......................76
Servicing your vehicle ..............136
Index
182