axle FORD ESCORT 2003 7.G Owner's Manual

WINDSHIELD WASHER FLUID
Windshield washer fluid
Check the washer fluid whenever
you stop for fuel. The reservoir is
highlighted with a
symbol.
If the level is low, add enough fluid
to fill the reservoir. In very cold
weather, do not fill the reservoir all
the way.
Only use a washer fluid that meets
Ford specifications. Refer to
Lubricant specificationsin this
chapter.
State or local regulations on volatile
organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
If you operate your vehicle in temperatures below 4.5° C (40°
F), use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling systemmay harmengine and cooling system
components.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(automatic transaxle) or 1st (manual transaxle).
Maintenance and Specifications
141

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trimstrategy for optimumdriveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transaxle) or the neutral
position (manual transaxle), turn off all accessories and start the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trimstrategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Maintenance and Specifications
145

The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating range, the performance of your brake
system could be compromised, seek service from your dealer
immediately.
CLUTCH FLUID (IF EQUIPPED)
The clutch master cylinder and
brake master cylinder are part of
the same system; both are refillable
through the brake master cylinder
with brake fluid. For more
information on brake fluid
maintenance, refer toBrake fluidin
this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatictransmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been operated
for an extended period at high speeds, in city traffic during hot
MAX
MIN
Maintenance and Specifications
161

weather or pulling a trailer, the vehicle should be turned off for
about 30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottomof the dipstick
and the outside temperatures are
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating temperatures
66°C-77°C (150°F-170°F) on a level surface. The normal operating
temperature can be reached after approximately 30 km (20 miles) of driving.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
20 C65 C
20 C65 C
20 C65 C
Maintenance and Specifications
162

Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatictransmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 250 mL (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
20 C65 C
Maintenance and Specifications
163

REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
or Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Automatic
transaxles6.0L (6.3
quarts)
Manual
transaxles5.0L (5.3
quarts)
Engine oil
(includes filter
change)Motorcraft SAE
5W-20Premium
Synthetic Blend
Motor OilAll 4.25L (4.5
quarts)
Fuel tank
capacityN/A All 48.5L (12.8
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
Motorcraft
MERCONAT FAutomatic
transaxles3.9L (4.1
quarts)
Manual
transaxles3.35L (3.55
quarts)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.2L (2.32
quarts)
1Add the coolant type originally equipped in your vehicle.
Maintenance and Specifications
170

LUBRICANTSPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Automatic
transaxleMotorcraft
MERCONAT FXT-2-QDX MERCON
Manual transaxle Motorcraft
MERCONAT FXT-2-QDX MERCON
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease XG-5 WSS-M1C258–A1
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44–A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A (VC-7–B
in Oregon)WSS-M97B51-A1
Maintenance and Specifications
171

Travel equipment
Auto headlamps with daytime running lights (DRL)
Console armrest
Daytime running lights (DRL)
Electrochromic inside mirror with compass
Electrochromic inside mirror with compass and temperature display
Highway safety kit
First aid kit
Removable luggage rack
Removable luggage rack adapters (bike, ski and snowboard)
Speed control
Protection and appearance equipment
Air bag anti-theft locks
All-weather floor mats
Car cover
Cargo liner
Carpet floor mats
Flat splash guards
Front end covers (full)
Molded splash guards
Rear decklid spoiler
Universal floor mats
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•Loaded vehicles, with a higher center of gravity, may handle
differently than unloaded vehicles. Extra precautions, such as lower
speeds and increased stopping distance, should be taken when driving
a heavily loaded vehicle.
Accessories
177

A
ABS (see Brakes) .......................89
Air bag supplemental restraint
system..........................................69
and child safety seats ..............71
description ................................69
disposal ......................................73
driver air bag ............................71
indicator light ...........................73
operation ...................................71
passenger air bag .....................71
Air cleaner filter .......164–165, 169
Air conditioning
manual heating and air
conditioning system.................29
Antifreeze
(see Engine coolant) ................146
Anti-lock brake system
(see Brakes) ................................89
Anti-theft system........................56
arming the system ....................56
disarming a triggered system ..57
disarming an untriggered
system.......................................57
Audio system(see Radio) .........19
Automatic transaxle
driving with ...............................93
fluid, adding ............................161
fluid, checking ........................161
fluid, refill capacities ..............170
fluid, specification ..................172
Automatic transmission ..............91
Axle
lubricant specifications ..........171
B
Battery .......................................144acid, treating emergencies .....144
jumping a disabled battery ....114
maintenance-free ....................144
replacement, specifications ...169
servicing ..................................144
BeltMinder ...................................65
Brakes ....................................88–89
anti-lock .....................................89
anti-lock brake system(ABS)
warning light .............................90
fluid, checking and adding ....160
fluid, refill capacities ..............170
fluid, specifications .........171–172
lubricant specifications ..171–172
parking ......................................90
shift interlock ............................91
Bulbs ............................................37
C
Capacities for refilling fluids ....170
Cell phone use ............................49
Certification Label ....................174
Changing a tire .........................110
Child safety restraints ................74
child safety belts ......................74
Child safety seats ........................76
attaching with tether straps ....80
in front seat ..............................78
in rear seat ................................78
Cleaning your vehicle
engine compartment ..............131
instrument panel ....................133
interior .....................................133
plastic parts ............................132
washing ....................................130
waxing .....................................130
wheels ......................................131
wiper blades ............................132
Index
179

choosing the right fuel ...........153
comparisons with EPA fuel
economy estimates .................158
detergent in fuel .....................155
filling your vehicle with
fuel ...........................151, 153, 155
filter, specifications ........155, 169
fuel pump shut-off switch .....104
improving fuel economy ........155
octane rating ...................154, 172
quality ......................................154
running out of fuel .................155
safety information relating to
automotive fuels .....................151
Fuses ..................................105, 107
G
Gas cap (see Fuel cap) ............153
Gas mileage
(see Fuel economy) .................155
Gauges .........................................12
GAWR (Gross Axle Weight
Rating) .........................................99
definition ...................................99
driving with a heavy load ........99
location ......................................99
GVWR (Gross Vehicle Weight
Rating) .........................................99
calculating .................................99
definition ...................................99
driving with a heavy load ........99
location ......................................99
H
Hazard flashers .........................104
Head restraints ...........................58
Headlamps ...................................33
aiming ..................................34–36bulb specifications ....................37
flash to pass ..............................34
high beam.................................33
replacing bulbs .........................38
turning on and off ....................33
Heating
heater only system...................28
heating and air conditioning
system.......................................29
Hood ..........................................138
I
Ignition .................................84, 172
Infant seats (see Safety seats) ..76
Inspection/maintenance (I/M)
testing ........................................159
Instrument panel
cleaning ...................................133
cluster ........................................10
lighting up panel and
interior .......................................34
J
Jack ............................................110
positioning ...............................110
storage .....................................110
Jump-starting your vehicle ......114
K
Keys
positions of the ignition ...........84
L
Lamps
bulb replacement
specifications chart ..................37
Index
181