fuel cap FORD EXCURSION 2002 1.G User Guide
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20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 119 B
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km–5 000 km (2 000 miles-3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low — medium — high) each time
the tank is filled.
•Allow no more than 2 automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
•Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.Maintenance and Specifications238
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km–5 000 km (2 000 miles-3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low — medium — high) each time
the tank is filled.
•Allow no more than 2 automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
•Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.Maintenance and Specifications238
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20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 127 B
MOTORCRAFT PART NUMBERSComponent* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery BXT-65-750 BXT-65-750
Spark plugs-platinum** AGSF-22W AGSF-22W
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
Lubricant4X4 vehicles 1.8L (3.8 pints)
Rear axle
1
Motorcraft SAE
75W-140 Synthetic
Rear Axle
LubricantAll 3.3L (6.9 pints)
2
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoirMaintenance and Specifications254
MOTORCRAFT PART NUMBERSComponent* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery BXT-65-750 BXT-65-750
Spark plugs-platinum** AGSF-22W AGSF-22W
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
Lubricant4X4 vehicles 1.8L (3.8 pints)
Rear axle
1
Motorcraft SAE
75W-140 Synthetic
Rear Axle
LubricantAll 3.3L (6.9 pints)
2
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoirMaintenance and Specifications254
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20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 128 A
Fluid Ford Part Name Application Capacity
Engine coolant-
Gasoline
engines
3
Motorcraft
Premium Engine
Coolant
(green-colored)or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine 25L (26.4
quarts)
4
6.8L V10 engine 27.0L (28.5
quarts)
4
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine oil
(includes filter
change)-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A All 166.6L (44.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
5
Motorcraft
MERCONAT F4x2 vehicles 16.1L (17.1
quarts)
6
4x4 vehicles 16.7L (17.7
quarts)
6
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.2L (1.1
gallons)
Maintenance and Specifications
255
Fluid Ford Part Name Application Capacity
Engine coolant-
Gasoline
engines
3
Motorcraft
Premium Engine
Coolant
(green-colored)or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine 25L (26.4
quarts)
4
6.8L V10 engine 27.0L (28.5
quarts)
4
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine oil
(includes filter
change)-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A All 166.6L (44.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
5
Motorcraft
MERCONAT F4x2 vehicles 16.1L (17.1
quarts)
6
4x4 vehicles 16.7L (17.7
quarts)
6
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.2L (1.1
gallons)
Maintenance and Specifications
255
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20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 134 B
fail-safe coolant ......................232
idle speed control ...................225
lubrication
specifications ..................257, 259
refill capacities ........................254
service points ..........................221
starting after a collision .........186
Engine block heater .................155
Engine oil ..................................222
checking and adding ..............222
dipstick ....................................222
filter, specifications ........224, 254
recommendations ...................224
refill capacities ........................254
specifications ..................257, 259
Exhaust fumes ..........................155
F
Fail safe cooling ........................232
Fluid capacities .........................254
Foglamps .....................................72
Four-Wheel Drive
vehicles ................................14, 166
description ..............................167
driving off road .......................169
electronic shift ................166–167
indicator light ...................14, 167
preparing to drive your
vehicle .....................................160
Fuel ............................................233
calculating fuel economy .......238
cap .....................................11, 235
capacity ...................................254
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................233, 235, 238filter, specifications ........237, 254
fuel pump shut-off switch .....186
gauge .........................................17
improving fuel economy ........238
low fuel warning light ..............13
octane rating ...........236, 259–260
quality ......................................236
running out of fuel .................237
safety information relating to
automotive fuels .....................233
Fuses ..................................187–188
G
Garage door opener ..............83, 97
Gas cap (see Fuel cap) ......11, 235
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................15
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........16
fuel gauge ..................................17
odometer ...................................18
speedometer .............................18
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................177
calculating ...............................179
definition .................................177
driving with a heavy load ......177
location ....................................177
GVWR (Gross Vehicle Weight
Rating) .......................................177
calculating .......................177, 179
definition .................................177
driving with a heavy load ......177
location ....................................177
H
Hazard flashers .........................186Index268
fail-safe coolant ......................232
idle speed control ...................225
lubrication
specifications ..................257, 259
refill capacities ........................254
service points ..........................221
starting after a collision .........186
Engine block heater .................155
Engine oil ..................................222
checking and adding ..............222
dipstick ....................................222
filter, specifications ........224, 254
recommendations ...................224
refill capacities ........................254
specifications ..................257, 259
Exhaust fumes ..........................155
F
Fail safe cooling ........................232
Fluid capacities .........................254
Foglamps .....................................72
Four-Wheel Drive
vehicles ................................14, 166
description ..............................167
driving off road .......................169
electronic shift ................166–167
indicator light ...................14, 167
preparing to drive your
vehicle .....................................160
Fuel ............................................233
calculating fuel economy .......238
cap .....................................11, 235
capacity ...................................254
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................233, 235, 238filter, specifications ........237, 254
fuel pump shut-off switch .....186
gauge .........................................17
improving fuel economy ........238
low fuel warning light ..............13
octane rating ...........236, 259–260
quality ......................................236
running out of fuel .................237
safety information relating to
automotive fuels .....................233
Fuses ..................................187–188
G
Garage door opener ..............83, 97
Gas cap (see Fuel cap) ......11, 235
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................15
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........16
fuel gauge ..................................17
odometer ...................................18
speedometer .............................18
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................177
calculating ...............................179
definition .................................177
driving with a heavy load ......177
location ....................................177
GVWR (Gross Vehicle Weight
Rating) .......................................177
calculating .......................177, 179
definition .................................177
driving with a heavy load ......177
location ....................................177
H
Hazard flashers .........................186Index268
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20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 135 A
Head restraints .........................121
Headlamps ...................................71
aiming ........................................73
autolamp system .......................71
bulb specifications ....................75
daytime running lights .............72
flash to pass ..............................72
high beam ...........................13, 72
replacing bulbs .........................76
turning on and off ....................71
warning chime ..........................14
Heating
heating and air conditioning
system .................................57, 60
HomeLink universal
transceiver (see Garage
door opener) .................97–98, 100
Hood ..........................................220
I
Ignition .......................152, 259–260
Infant seats
(see Safety seats) .....................145
Inspection/maintenance (I/M)
testing ........................................242
Instrument panel
cleaning ...................................216
cluster ........................................10
lighting up panel and
interior .......................................73
J
Jack ............................................192
positioning ...............................192
storage .....................................192
Jump-starting your vehicle ......197K
Keyless entry system
autolock ...................................112
locking and unlocking
doors ................................111–112
programming entry code .......111
Keys ...................................113–115
key in ignition chime ...............15
positions of the ignition .........152
L
Lamps
autolamp system .................71, 75
bulb replacement
specifications chart ..................75
cargo lamps ...............................73
daytime running light ...............72
fog lamps ...................................72
headlamps .................................71
headlamps, flash to pass ..........72
instrument panel, dimming .....73
interior lamps ...............73–74, 76
replacing bulbs ...................75–79
Lane change indicator (see
Turn signal) .................................73
Liftgate ......................................102
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 157
anti-theft ...................................14
brake ..........................................11
charging system ........................12
check coolant ............................11
cruise indicator .........................13
door ajar ....................................14
fuel cap light .............................11
high beam .................................13
low fuel ......................................13
safety belt .................................12
Index
269
Head restraints .........................121
Headlamps ...................................71
aiming ........................................73
autolamp system .......................71
bulb specifications ....................75
daytime running lights .............72
flash to pass ..............................72
high beam ...........................13, 72
replacing bulbs .........................76
turning on and off ....................71
warning chime ..........................14
Heating
heating and air conditioning
system .................................57, 60
HomeLink universal
transceiver (see Garage
door opener) .................97–98, 100
Hood ..........................................220
I
Ignition .......................152, 259–260
Infant seats
(see Safety seats) .....................145
Inspection/maintenance (I/M)
testing ........................................242
Instrument panel
cleaning ...................................216
cluster ........................................10
lighting up panel and
interior .......................................73
J
Jack ............................................192
positioning ...............................192
storage .....................................192
Jump-starting your vehicle ......197K
Keyless entry system
autolock ...................................112
locking and unlocking
doors ................................111–112
programming entry code .......111
Keys ...................................113–115
key in ignition chime ...............15
positions of the ignition .........152
L
Lamps
autolamp system .................71, 75
bulb replacement
specifications chart ..................75
cargo lamps ...............................73
daytime running light ...............72
fog lamps ...................................72
headlamps .................................71
headlamps, flash to pass ..........72
instrument panel, dimming .....73
interior lamps ...............73–74, 76
replacing bulbs ...................75–79
Lane change indicator (see
Turn signal) .................................73
Liftgate ......................................102
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 157
anti-theft ...................................14
brake ..........................................11
charging system ........................12
check coolant ............................11
cruise indicator .........................13
door ajar ....................................14
fuel cap light .............................11
high beam .................................13
low fuel ......................................13
safety belt .................................12
Index
269