steering FORD EXCURSION 2002 1.G Owner's Manual
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20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 122 A
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
Maintenance and Specifications
243
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
Maintenance and Specifications
243
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Fluid Ford Part Name Application Capacity
Engine coolant-
Gasoline
engines
3
Motorcraft
Premium Engine
Coolant
(green-colored)or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine 25L (26.4
quarts)
4
6.8L V10 engine 27.0L (28.5
quarts)
4
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine oil
(includes filter
change)-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A All 166.6L (44.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
5
Motorcraft
MERCONAT F4x2 vehicles 16.1L (17.1
quarts)
6
4x4 vehicles 16.7L (17.7
quarts)
6
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.2L (1.1
gallons)
Maintenance and Specifications
255
Fluid Ford Part Name Application Capacity
Engine coolant-
Gasoline
engines
3
Motorcraft
Premium Engine
Coolant
(green-colored)or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine 25L (26.4
quarts)
4
6.8L V10 engine 27.0L (28.5
quarts)
4
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine oil
(includes filter
change)-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A All 166.6L (44.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
5
Motorcraft
MERCONAT F4x2 vehicles 16.1L (17.1
quarts)
6
4x4 vehicles 16.7L (17.7
quarts)
6
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.2L (1.1
gallons)
Maintenance and Specifications
255
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ItemFord part name
or equivalentFord part
numberFord
specification
Engine oil-Diesel
engineRefer to your 7.3L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
2
Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
submerged in water.Maintenance and Specifications258
ItemFord part name
or equivalentFord part
numberFord
specification
Engine oil-Diesel
engineRefer to your 7.3L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
2
Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
submerged in water.Maintenance and Specifications258
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attaching with tether straps ..149
in front seat ............................147
in rear seat ..............................147
Cleaning your vehicle
engine compartment ..............214
exterior ....................................217
instrument panel ....................216
interior .....................................216
plastic parts ............................215
washing ....................................213
waxing .....................................213
wheels ......................................214
wiper blades ....................215–216
woodtone trim ........................216
Climate control (see Air
conditioning or Heating) ......57, 60
Clock ......................................23, 32
Compass, electronic ..............86, 95
calibration .................................96
set zone adjustment .................96
Console ......................................101
overhead ..............................82–83
Controls
power seat ...............................119
steering column ........................93
Coolant
checking and adding ..............227
refill capacities ................231, 254
specifications ..................257, 259
Cruise control (see Speed
control) ........................................89
Customer Assistance ................185
Ford accessories for your
vehicle .............................217–218
Ford Extended Service
Plan ..........................................206
Getting assistance outside the
U.S. and Canada .....................210
Getting roadside assistance ...185Getting the service you
need .........................................204
Ordering additional owner’s
literature .................................211
The Dispute Settlement
Board .......................................206
Utilizing the
Mediation/Arbitration
Program ...................................209
D
Daytime running lamps
(see Lamps) ................................72
Defrost
rear window ..............................70
Dipstick
automatic transmission
fluid ..........................................245
engine oil .................................222
Doors
door ajar warning .....................14
lubricant specifications ..........257
Driving under special
conditions ..........................171, 173
sand .........................................172
snow and ice ...........................174
through water .................173, 177
E
Emergencies, roadside
jump-starting ..........................197
Emission control system ..........241
Engine ................................259–260
check engine/service engine
soon light ..................................10
cleaning ...................................214
coolant .....................................227
diesel ...........................................7
Index
267
attaching with tether straps ..149
in front seat ............................147
in rear seat ..............................147
Cleaning your vehicle
engine compartment ..............214
exterior ....................................217
instrument panel ....................216
interior .....................................216
plastic parts ............................215
washing ....................................213
waxing .....................................213
wheels ......................................214
wiper blades ....................215–216
woodtone trim ........................216
Climate control (see Air
conditioning or Heating) ......57, 60
Clock ......................................23, 32
Compass, electronic ..............86, 95
calibration .................................96
set zone adjustment .................96
Console ......................................101
overhead ..............................82–83
Controls
power seat ...............................119
steering column ........................93
Coolant
checking and adding ..............227
refill capacities ................231, 254
specifications ..................257, 259
Cruise control (see Speed
control) ........................................89
Customer Assistance ................185
Ford accessories for your
vehicle .............................217–218
Ford Extended Service
Plan ..........................................206
Getting assistance outside the
U.S. and Canada .....................210
Getting roadside assistance ...185Getting the service you
need .........................................204
Ordering additional owner’s
literature .................................211
The Dispute Settlement
Board .......................................206
Utilizing the
Mediation/Arbitration
Program ...................................209
D
Daytime running lamps
(see Lamps) ................................72
Defrost
rear window ..............................70
Dipstick
automatic transmission
fluid ..........................................245
engine oil .................................222
Doors
door ajar warning .....................14
lubricant specifications ..........257
Driving under special
conditions ..........................171, 173
sand .........................................172
snow and ice ...........................174
through water .................173, 177
E
Emergencies, roadside
jump-starting ..........................197
Emission control system ..........241
Engine ................................259–260
check engine/service engine
soon light ..................................10
cleaning ...................................214
coolant .....................................227
diesel ...........................................7
Index
267
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service engine soon ..................10
speed control ............................93
turn signal indicator .................13
Limited slip axle (see Traction
Loc) ............................................159
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................112
childproof ................................106
doors ........................................105
Lubricant specifications ...257, 259
Lumbar support, seats .............119
M
Manual transmission
fluid capacities ........................254
lubricant specifications ..........259
Message center ...........................93
english/metric button ...............94
menu button .............................94
Mirrors .........................................82
automatic dimming rearview
mirror ........................................86
fold away ...................................88
heated ........................................88
side view mirrors (power) .......87
Motorcraft parts ................237, 254
O
Octane rating ............................236
Odometer .....................................18
Oil (see Engine oil) ..................222Overdrive ...................................101
P
Panic alarm feature, remote
entry system ..............................108
Parking brake ............................158
Parts (see Motorcraft parts) ....254
Pedals (see Power adjustable
foot pedals) .................................89
Power adjustable foot pedals ...118
Power distribution box
(see Fuses) ...............................188
Power door locks ..............105, 112
Power mirrors .............................87
Power point .................................83
Power steering ..........................159
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................85
Preparing to drive your
vehicle ........................................160
R
Radio ......................................19, 27
Radio reception ...........................56
Rear window defroster ...............70
Relays ........................................187
Remote entry system .......106, 108
illuminated entry ....................110
locking/unlocking
doors ................................105, 107
panic alarm .............................108
replacement/additional
transmitters .............................109Index270
service engine soon ..................10
speed control ............................93
turn signal indicator .................13
Limited slip axle (see Traction
Loc) ............................................159
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................112
childproof ................................106
doors ........................................105
Lubricant specifications ...257, 259
Lumbar support, seats .............119
M
Manual transmission
fluid capacities ........................254
lubricant specifications ..........259
Message center ...........................93
english/metric button ...............94
menu button .............................94
Mirrors .........................................82
automatic dimming rearview
mirror ........................................86
fold away ...................................88
heated ........................................88
side view mirrors (power) .......87
Motorcraft parts ................237, 254
O
Octane rating ............................236
Odometer .....................................18
Oil (see Engine oil) ..................222Overdrive ...................................101
P
Panic alarm feature, remote
entry system ..............................108
Parking brake ............................158
Parts (see Motorcraft parts) ....254
Pedals (see Power adjustable
foot pedals) .................................89
Power adjustable foot pedals ...118
Power distribution box
(see Fuses) ...............................188
Power door locks ..............105, 112
Power mirrors .............................87
Power point .................................83
Power steering ..........................159
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................85
Preparing to drive your
vehicle ........................................160
R
Radio ......................................19, 27
Radio reception ...........................56
Rear window defroster ...............70
Relays ........................................187
Remote entry system .......106, 108
illuminated entry ....................110
locking/unlocking
doors ................................105, 107
panic alarm .............................108
replacement/additional
transmitters .............................109Index270
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replacing the batteries ...........108
Reverse sensing system ...........164
Roadside assistance ..................185
Roof rack ...................................103
S
Safety belts (see Safety
restraints) ............14, 128–131, 133
Safety defects, reporting ..........212
Safety restraints ........128–131, 133
belt minder .............................135
cleaning the safety belts ........139
extension assembly ................139
for adults .........................129–131
for children .....................144–145
lap belt ....................................134
warning light and
chime ...........................12, 14, 135
Safety seats for children ..........145
Seat belts (see Safety
restraints) ..................................128
Seats ..........................................117
child safety seats ....................145
memory seat ...........................118
SecuriLock passive anti-theft
system ................................113–115
Servicing your vehicle ..............219
Snowplowing .................................7
Spare tire (see Changing the
Tire) ...........................................192
Spark plugs,
specifications .............254, 259–260
Special notice
diesel-powered vehicles .............7
utility-type vehicles ....................7Specification chart,
lubricants ...........................257, 259
Speed control ..............................89
Speedometer ...............................18
Starting your vehicle ........152–154
jump starting ..........................197
Steering .....................................159
Steering wheel
controls ..........................82, 89, 93
tilting .........................................82
T
Tachometer .................................18
Tires ...........................192, 249–251
changing ..........................192–193
checking the pressure ............251
replacing ..................................252
rotating ....................................251
snow tires and chains ............253
tire grades ...............................250
treadwear ................................250
Towing .......................................180
recreational towing .................184
trailer towing ..........................180
wrecker ....................................202
Traction-lok rear axle ...............159
Transfer case
fluid checking .........................247
Transmission .............................160
fluid, checking and adding
(automatic) .............................245
fluid, refill capacities ..............254
lubricant
specifications ..................257, 259
Transmission control indicator
light ..............................................13
Trip odometer .............................18
Index
271
replacing the batteries ...........108
Reverse sensing system ...........164
Roadside assistance ..................185
Roof rack ...................................103
S
Safety belts (see Safety
restraints) ............14, 128–131, 133
Safety defects, reporting ..........212
Safety restraints ........128–131, 133
belt minder .............................135
cleaning the safety belts ........139
extension assembly ................139
for adults .........................129–131
for children .....................144–145
lap belt ....................................134
warning light and
chime ...........................12, 14, 135
Safety seats for children ..........145
Seat belts (see Safety
restraints) ..................................128
Seats ..........................................117
child safety seats ....................145
memory seat ...........................118
SecuriLock passive anti-theft
system ................................113–115
Servicing your vehicle ..............219
Snowplowing .................................7
Spare tire (see Changing the
Tire) ...........................................192
Spark plugs,
specifications .............254, 259–260
Special notice
diesel-powered vehicles .............7
utility-type vehicles ....................7Specification chart,
lubricants ...........................257, 259
Speed control ..............................89
Speedometer ...............................18
Starting your vehicle ........152–154
jump starting ..........................197
Steering .....................................159
Steering wheel
controls ..........................82, 89, 93
tilting .........................................82
T
Tachometer .................................18
Tires ...........................192, 249–251
changing ..........................192–193
checking the pressure ............251
replacing ..................................252
rotating ....................................251
snow tires and chains ............253
tire grades ...............................250
treadwear ................................250
Towing .......................................180
recreational towing .................184
trailer towing ..........................180
wrecker ....................................202
Traction-lok rear axle ...............159
Transfer case
fluid checking .........................247
Transmission .............................160
fluid, checking and adding
(automatic) .............................245
fluid, refill capacities ..............254
lubricant
specifications ..................257, 259
Transmission control indicator
light ..............................................13
Trip odometer .............................18
Index
271