spare tire FORD EXCURSION 2002 1.G Owners Manual

20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 58 A
•Electronic devices on the key chain that can be used to purchase
gasoline or similar items
•A second key on the same key ring as thecoded key
If any of these items are present, you need to keep these objects from
touching thecoded keywhile starting the engine. These objects and
devices cannot damage thecoded key,but can cause a momentary “no
start” condition if they are too close to the key during engine start. If a
problem occurs, turn ignition OFF and restart the engine with all other
objects on the key ring held away from the ignition key. Check to make
sure thecoded keyis an approved Fordcoded key.
If your keys are lost or stolen you will need to do the following:
•Use your spare key to start the vehicle, or
•Have your vehicle towed to a dealership or a locksmith. The key codes
will need to be erased from your vehicle and new key codes will need
to be re-coded.
Replacing coded keys can be very costly and you may want to store an
extra programmed key away from the vehicle in a safe place to prevent
an unforeseen inconvenience.
The correctcoded keymust be used for your vehicle. The use of the
wrong type ofcoded keymay lead to a “no start” condition.
If an unprogrammed key is used in the ignition it will cause a “no
start” condition.
Programming spare keys
A maximum of eight keys can be coded to your vehicle. Only
SecuriLockkeys can be used. To program acoded keyyourself, you
will need two previously programmedcoded keys(keys that already
operate your vehicle’s engine) and the new unprogrammed key(s) readily
accessible for timely implementation of each step in the procedure.
If two previously programmed coded keys are not available, you must
bring your vehicle to your dealership to have the spare coded key(s)
programmed.
Please read and understand the entire procedure before you begin.
Locks and Security
115
•Electronic devices on the key chain that can be used to purchase
gasoline or similar items
•A second key on the same key ring as thecoded key
If any of these items are present, you need to keep these objects from
touching thecoded keywhile starting the engine. These objects and
devices cannot damage thecoded key,but can cause a momentary “no
start” condition if they are too close to the key during engine start. If a
problem occurs, turn ignition OFF and restart the engine with all other
objects on the key ring held away from the ignition key. Check to make
sure thecoded keyis an approved Fordcoded key.
If your keys are lost or stolen you will need to do the following:
•Use your spare key to start the vehicle, or
•Have your vehicle towed to a dealership or a locksmith. The key codes
will need to be erased from your vehicle and new key codes will need
to be re-coded.
Replacing coded keys can be very costly and you may want to store an
extra programmed key away from the vehicle in a safe place to prevent
an unforeseen inconvenience.
The correctcoded keymust be used for your vehicle. The use of the
wrong type ofcoded keymay lead to a “no start” condition.
If an unprogrammed key is used in the ignition it will cause a “no
start” condition.
Programming spare keys
A maximum of eight keys can be coded to your vehicle. Only
SecuriLockkeys can be used. To program acoded keyyourself, you
will need two previously programmedcoded keys(keys that already
operate your vehicle’s engine) and the new unprogrammed key(s) readily
accessible for timely implementation of each step in the procedure.
If two previously programmed coded keys are not available, you must
bring your vehicle to your dealership to have the spare coded key(s)
programmed.
Please read and understand the entire procedure before you begin.
Locks and Security
115

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Do not use”aftermarket lift kits” or other suspension modifications,
whether or not they are used with larger tires and wheels.
These “aftermarket lift kits” could adversely affect the vehicle’s handling
characteristics, which could lead to loss of vehicle control or roll over
and serious injury.
Tires can be damaged during off-road use. For your safety, tires that are
damaged should not be used for highway driving because they are more
likely to blow out or fail.
You should carefully observe the recommended tire inflation pressure
found on the safety compliance certification label attached to the left
front door lock facing or door latch post pillar. Failure to follow tire
pressure recommendations can adversely affect the way your vehicle
handles. Do not exceed the Ford Motor Company recommended pressure
even if it is less than the maximum pressure allowed for the tire.
Each day before you drive, check
your tires. If one looks lower than
the others, use a tire gauge to check
pressure of all tires, and adjust if
required. Check tire pressure with a
tire gauge every few weeks
(including spare). Safe operation
requires tires that are neither
underinflated nor overloaded.
Periodically inspect the tire treads and remove stones, nails, glass or
other objects that may be wedged in the tread grooves. Check for holes
or cuts that may permit air leakage from the tire and make necessary
repairs.
Inspect the tire side walls for cuts, bruises and other damage. If internal
damage to the tire is suspected, have the tire demounted and inspected
in case it needs to be repaired or replaced.
Maintenance and Modifications
The suspension and steering systems on your vehicle have been designed
and tested to provide both reasonably safe, predictable performance
whether loaded or empty and durable load carrying capability. For this
reason, Ford Motor Company strongly recommends that you do not make
modifications such as adding or removing parts (such as lift kits or
stabilizer bars) or by using replacement parts not equivalent to the
original factory equipment.Driving176
Do not use”aftermarket lift kits” or other suspension modifications,
whether or not they are used with larger tires and wheels.
These “aftermarket lift kits” could adversely affect the vehicle’s handling
characteristics, which could lead to loss of vehicle control or roll over
and serious injury.
Tires can be damaged during off-road use. For your safety, tires that are
damaged should not be used for highway driving because they are more
likely to blow out or fail.
You should carefully observe the recommended tire inflation pressure
found on the safety compliance certification label attached to the left
front door lock facing or door latch post pillar. Failure to follow tire
pressure recommendations can adversely affect the way your vehicle
handles. Do not exceed the Ford Motor Company recommended pressure
even if it is less than the maximum pressure allowed for the tire.
Each day before you drive, check
your tires. If one looks lower than
the others, use a tire gauge to check
pressure of all tires, and adjust if
required. Check tire pressure with a
tire gauge every few weeks
(including spare). Safe operation
requires tires that are neither
underinflated nor overloaded.
Periodically inspect the tire treads and remove stones, nails, glass or
other objects that may be wedged in the tread grooves. Check for holes
or cuts that may permit air leakage from the tire and make necessary
repairs.
Inspect the tire side walls for cuts, bruises and other damage. If internal
damage to the tire is suspected, have the tire demounted and inspected
in case it needs to be repaired or replaced.
Maintenance and Modifications
The suspension and steering systems on your vehicle have been designed
and tested to provide both reasonably safe, predictable performance
whether loaded or empty and durable load carrying capability. For this
reason, Ford Motor Company strongly recommends that you do not make
modifications such as adding or removing parts (such as lift kits or
stabilizer bars) or by using replacement parts not equivalent to the
original factory equipment.Driving176

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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
113 30A** Starter motor
114 30A** Right-hand power seats
115 20A** Trailer tow battery charge
116 30A** Ignition switch
601 30A CB Door window motors
602 60A** 4-Wheel Anti-Lock Brake System
(4WABS) module
210 — Not used
211 — Not used
212 — Not used
301 — Front blower motor relay
302 — Powertrain (EEC) relay
303 — Injector driver module relay (Diesel
only)
304 — Heated backlite relay
305 — Trailer tow battery charge relay
306 — Delayed accessory relay
307 — Starter relay
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Spare tire information
Your vehicle may be equipped with a spare tire that can be used as
either a spare or a regular tire. The spare tire is not equipped with wheel
trim. The wheel trim from the original wheel/tire may be used on the
spare.
Your vehicle is equipped with 4WD, a spare tire of a different size
than the road tires should not be used. Such a tire could result in
damage to driveline components and make the vehicle difficult to
control.Roadside Emergencies192
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
113 30A** Starter motor
114 30A** Right-hand power seats
115 20A** Trailer tow battery charge
116 30A** Ignition switch
601 30A CB Door window motors
602 60A** 4-Wheel Anti-Lock Brake System
(4WABS) module
210 — Not used
211 — Not used
212 — Not used
301 — Front blower motor relay
302 — Powertrain (EEC) relay
303 — Injector driver module relay (Diesel
only)
304 — Heated backlite relay
305 — Trailer tow battery charge relay
306 — Delayed accessory relay
307 — Starter relay
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Spare tire information
Your vehicle may be equipped with a spare tire that can be used as
either a spare or a regular tire. The spare tire is not equipped with wheel
trim. The wheel trim from the original wheel/tire may be used on the
spare.
Your vehicle is equipped with 4WD, a spare tire of a different size
than the road tires should not be used. Such a tire could result in
damage to driveline components and make the vehicle difficult to
control.Roadside Emergencies192

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Location of the spare tire and tools
The spare tire and tools for your vehicle are stowed in the following
locations:
Tool Location
Spare tire Mounted on the left rear quarter
panel in the cargo area
Jack In the right rear cargo area
stowage bin.
Jack handle and lug wrench On top of the radiator support in
the engine compartment
Tire change procedure
To prevent the vehicle from moving when you change a tire, be
sure the parking brake is set, then block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.If the vehicle slips off the jack, you or someone else could be
seriously injured.
1. Park on a level surface, activate
hazard flashers and set the parking
brake.
Roadside Emergencies
193
Location of the spare tire and tools
The spare tire and tools for your vehicle are stowed in the following
locations:
Tool Location
Spare tire Mounted on the left rear quarter
panel in the cargo area
Jack In the right rear cargo area
stowage bin.
Jack handle and lug wrench On top of the radiator support in
the engine compartment
Tire change procedure
To prevent the vehicle from moving when you change a tire, be
sure the parking brake is set, then block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.If the vehicle slips off the jack, you or someone else could be
seriously injured.
1. Park on a level surface, activate
hazard flashers and set the parking
brake.
Roadside Emergencies
193

20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 97 B
2. Turn engine OFF and block the
diagonally opposite wheel (block not
provided).
3. Remove the jack, jack handle, lug
wrench and spare tire from the
stowage locations.
4. Use the tip of the lug wrench to remove any wheel trim.
5. Loosen each wheel lug nut
one-half turn counterclockwise but
do not remove them until the wheel
is raised off the ground.
When one of the rear
wheels is off the ground,
the transmission alone will not
prevent the vehicle from moving
or slipping off the jack, even if the
transmission is in P (Park)
(automatic transmission). To
prevent the vehicle from moving
when you change the tire, be sure
that the parking brake is set and
the diagonally opposite wheel is
blocked.
6. Insert the hooked end of the jack
handle into the jack and use the
handle to slide the jack under the
vehicle.
7. Position the jack according to the
following guides:
Roadside Emergencies194
2. Turn engine OFF and block the
diagonally opposite wheel (block not
provided).
3. Remove the jack, jack handle, lug
wrench and spare tire from the
stowage locations.
4. Use the tip of the lug wrench to remove any wheel trim.
5. Loosen each wheel lug nut
one-half turn counterclockwise but
do not remove them until the wheel
is raised off the ground.
When one of the rear
wheels is off the ground,
the transmission alone will not
prevent the vehicle from moving
or slipping off the jack, even if the
transmission is in P (Park)
(automatic transmission). To
prevent the vehicle from moving
when you change the tire, be sure
that the parking brake is set and
the diagonally opposite wheel is
blocked.
6. Insert the hooked end of the jack
handle into the jack and use the
handle to slide the jack under the
vehicle.
7. Position the jack according to the
following guides:
Roadside Emergencies194

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8. Turn the jack handle clockwise
until the wheel is completely off the
ground and high enough to install
the spare tire.
To lessen the risk of
personal injury, do not put
any part of your body under the
vehicle while changing a tire. Do
not start the engine when your
vehicle is on the jack. The jack is
only meant for changing the tire.
•Never use the front or rear differential as a jacking point.
9. Remove the lug nuts with the lug wrench.
10.
Replace the flat tire with the spare tire, making sure the valve stem is
facing outward. Reinstall the lug nuts until the wheel is snug against the
hub. Do not fully tighten the lug nuts until the wheel has been lowered.
11. Lower the wheel by turning the jack handle counterclockwise.
12. Remove the jack and fully
tighten the lug nuts in the order
shown.
13. Stow the the flat tire, jack, jack
handle and lug wrench. Make sure
the jack is securely fastened so it
does not rattle when driving.
14. Unblock the wheels.
Retighten the lug nuts to the
specified torque at 800 km (500
miles) after any wheel disturbance
(rotation, flat tire, wheel removal, etc.).
Bolt size Wheel lug nut torque*
Nm Lb-ft
M14 x 1.5 200-225 150-165
* Torque specifications are for nut and bolt threads free of dirt and
rust. Use only Ford recommended replacement fasteners.
1
3 4
27 6
5 8
Roadside Emergencies196
8. Turn the jack handle clockwise
until the wheel is completely off the
ground and high enough to install
the spare tire.
To lessen the risk of
personal injury, do not put
any part of your body under the
vehicle while changing a tire. Do
not start the engine when your
vehicle is on the jack. The jack is
only meant for changing the tire.
•Never use the front or rear differential as a jacking point.
9. Remove the lug nuts with the lug wrench.
10.
Replace the flat tire with the spare tire, making sure the valve stem is
facing outward. Reinstall the lug nuts until the wheel is snug against the
hub. Do not fully tighten the lug nuts until the wheel has been lowered.
11. Lower the wheel by turning the jack handle counterclockwise.
12. Remove the jack and fully
tighten the lug nuts in the order
shown.
13. Stow the the flat tire, jack, jack
handle and lug wrench. Make sure
the jack is securely fastened so it
does not rattle when driving.
14. Unblock the wheels.
Retighten the lug nuts to the
specified torque at 800 km (500
miles) after any wheel disturbance
(rotation, flat tire, wheel removal, etc.).
Bolt size Wheel lug nut torque*
Nm Lb-ft
M14 x 1.5 200-225 150-165
* Torque specifications are for nut and bolt threads free of dirt and
rust. Use only Ford recommended replacement fasteners.
1
3 4
27 6
5 8
Roadside Emergencies196

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2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the open end of the air filter
housing.
4. Install a new air filter element, ensuring the arrow on the top half of
the air filter housing lines up with the notch on the bottom half of air
filter housing. Be careful not to crimp the filter element edges between
the air filter housing. This could cause filter damage and allow
unmetered air to enter the engine if not properly seated.
5. Replace the two halves of the air filter housing and secure the clamp.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
•Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
Maintenance and Specifications
249
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the open end of the air filter
housing.
4. Install a new air filter element, ensuring the arrow on the top half of
the air filter housing lines up with the notch on the bottom half of air
filter housing. Be careful not to crimp the filter element edges between
the air filter housing. This could cause filter damage and allow
unmetered air to enter the engine if not properly seated.
5. Replace the two halves of the air filter housing and secure the clamp.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
•Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
Maintenance and Specifications
249

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Travel equipment
Adjustable Towing Systems
Auto headlamp system with DRL (Daytime Running Lights)
Battery Warmer
Box Aluminum Rack cargo storage systems
Daytime running lights
Factory luggage rack adaptors
Fog lights
Framed luggage covers
Hard and soft sided roof box
Highway safety and first aid kit
Multi sport track rider cross bars
Multi sport track rider adaptors
Spare tire soft storage cover
Seat back pack storage
Soft luggage cover
Trailgate tables
Towing mirrors
Trailer hitch mounted bike carrier
Trailer hitch bars and balls
Trailer hitch swivel
Tubular running bars
TV/video system
Protection and appearance equipment
Air bag anti-theft locks
Carpeted cargo mat
Door edge guards
Truck covers
Cargo liners, interior
Carpet floor mats
Cleaners, waxes and polishes
Flat splash guards
Front end covers (full)
Grill guards/brush guardsAccessories264
Travel equipment
Adjustable Towing Systems
Auto headlamp system with DRL (Daytime Running Lights)
Battery Warmer
Box Aluminum Rack cargo storage systems
Daytime running lights
Factory luggage rack adaptors
Fog lights
Framed luggage covers
Hard and soft sided roof box
Highway safety and first aid kit
Multi sport track rider cross bars
Multi sport track rider adaptors
Spare tire soft storage cover
Seat back pack storage
Soft luggage cover
Trailgate tables
Towing mirrors
Trailer hitch mounted bike carrier
Trailer hitch bars and balls
Trailer hitch swivel
Tubular running bars
TV/video system
Protection and appearance equipment
Air bag anti-theft locks
Carpeted cargo mat
Door edge guards
Truck covers
Cargo liners, interior
Carpet floor mats
Cleaners, waxes and polishes
Flat splash guards
Front end covers (full)
Grill guards/brush guardsAccessories264

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replacing the batteries ...........108
Reverse sensing system ...........164
Roadside assistance ..................185
Roof rack ...................................103
S
Safety belts (see Safety
restraints) ............14, 128–131, 133
Safety defects, reporting ..........212
Safety restraints ........128–131, 133
belt minder .............................135
cleaning the safety belts ........139
extension assembly ................139
for adults .........................129–131
for children .....................144–145
lap belt ....................................134
warning light and
chime ...........................12, 14, 135
Safety seats for children ..........145
Seat belts (see Safety
restraints) ..................................128
Seats ..........................................117
child safety seats ....................145
memory seat ...........................118
SecuriLock passive anti-theft
system ................................113–115
Servicing your vehicle ..............219
Snowplowing .................................7
Spare tire (see Changing the
Tire) ...........................................192
Spark plugs,
specifications .............254, 259–260
Special notice
diesel-powered vehicles .............7
utility-type vehicles ....................7Specification chart,
lubricants ...........................257, 259
Speed control ..............................89
Speedometer ...............................18
Starting your vehicle ........152–154
jump starting ..........................197
Steering .....................................159
Steering wheel
controls ..........................82, 89, 93
tilting .........................................82
T
Tachometer .................................18
Tires ...........................192, 249–251
changing ..........................192–193
checking the pressure ............251
replacing ..................................252
rotating ....................................251
snow tires and chains ............253
tire grades ...............................250
treadwear ................................250
Towing .......................................180
recreational towing .................184
trailer towing ..........................180
wrecker ....................................202
Traction-lok rear axle ...............159
Transfer case
fluid checking .........................247
Transmission .............................160
fluid, checking and adding
(automatic) .............................245
fluid, refill capacities ..............254
lubricant
specifications ..................257, 259
Transmission control indicator
light ..............................................13
Trip odometer .............................18
Index
271
replacing the batteries ...........108
Reverse sensing system ...........164
Roadside assistance ..................185
Roof rack ...................................103
S
Safety belts (see Safety
restraints) ............14, 128–131, 133
Safety defects, reporting ..........212
Safety restraints ........128–131, 133
belt minder .............................135
cleaning the safety belts ........139
extension assembly ................139
for adults .........................129–131
for children .....................144–145
lap belt ....................................134
warning light and
chime ...........................12, 14, 135
Safety seats for children ..........145
Seat belts (see Safety
restraints) ..................................128
Seats ..........................................117
child safety seats ....................145
memory seat ...........................118
SecuriLock passive anti-theft
system ................................113–115
Servicing your vehicle ..............219
Snowplowing .................................7
Spare tire (see Changing the
Tire) ...........................................192
Spark plugs,
specifications .............254, 259–260
Special notice
diesel-powered vehicles .............7
utility-type vehicles ....................7Specification chart,
lubricants ...........................257, 259
Speed control ..............................89
Speedometer ...............................18
Starting your vehicle ........152–154
jump starting ..........................197
Steering .....................................159
Steering wheel
controls ..........................82, 89, 93
tilting .........................................82
T
Tachometer .................................18
Tires ...........................192, 249–251
changing ..........................192–193
checking the pressure ............251
replacing ..................................252
rotating ....................................251
snow tires and chains ............253
tire grades ...............................250
treadwear ................................250
Towing .......................................180
recreational towing .................184
trailer towing ..........................180
wrecker ....................................202
Traction-lok rear axle ...............159
Transfer case
fluid checking .........................247
Transmission .............................160
fluid, checking and adding
(automatic) .............................245
fluid, refill capacities ..............254
lubricant
specifications ..................257, 259
Transmission control indicator
light ..............................................13
Trip odometer .............................18
Index
271