Fuel FORD EXCURSION 2003 1.G Service Manual

•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery BXT-65-750 BXT-65-750
Spark plugs-platinum** AGSF-22W AGSF-22W
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle 4X4 vehicles 1.8L (3.8 pints)
Rear axle
1Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantAll 3.3L
(6.9 pints)2
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Maintenance and Specifications
222

FluidFord Part
NameApplication Capacity
Engine coolant-
Gasoline engines3Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine 25L
(26.4 quarts)4
6.8L V10 engine 27.0L
(28.5 quarts)4
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine oil
(includes filter
change)-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L
(6.0 quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A All 166.6L
(44.0 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L
(2.0 quarts)
Transmission
fluid
5Motorcraft
MERCONAT F4x2 vehicles 16.1L
(17.1 quarts)6
4x4 vehicles 16.7L
(17.7 quarts)6
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2L
(1.1 gallons)
Maintenance and Specifications
223

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine
oil-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Engine oil-Diesel
engineRefer to your 7.3L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
2Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A ESR-M17P5-A
Maintenance and Specifications
226

1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok axles. Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has been submerged in
water.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine* 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine information.
Maintenance and Specifications
227

Exhaust fumes ..........................127
F
Fail safe cooling ........................202
Fluid capacities .........................222
Foglamps .....................................46
Four-Wheel Drive vehicles .......136
driving off road .......................138
electronic shift ................137–138
indicator light .........................136
manual locking hubs ..............137
preparing to drive your
vehicle .....................................130
Fuel ............................................203
calculating fuel economy .......208
cap ...........................................205
capacity ...................................222
choosing the right fuel ...........206
comparisons with EPA fuel
economy estimates .................211
detergent in fuel .....................207
filling your vehicle
with fuel ..................203, 205, 208
filter, specifications ........207, 222
fuel pump shut-off switch .....155
improving fuel economy ........208
octane rating ...........206, 227–228
quality ......................................206
running out of fuel .................207
safety information relating to
automotive fuels .....................203
Fuses ..................................156–157
G
Garage door opener ..............56, 68
Gas cap (see Fuel cap) ............205Gas mileage (see
Fuel economy) ..........................208
Gauges .........................................13
GAWR (Gross Axle
Weight Rating) ..........................147
calculating ...............................149
definition .................................147
driving with a heavy load ......147
location ....................................147
GVWR (Gross Vehicle
Weight Rating) ..........................147
calculating .......................147, 149
definition .................................147
driving with a heavy load ......147
location ....................................147
H
Head restraints ...........................91
Headlamps ...................................45
aiming ........................................47
autolamp system .......................45
bulb specifications ....................49
daytime running lights .............46
flash to pass ..............................47
high beam .................................46
replacing bulbs .........................50
turning on and off ....................45
Heating
heater only system ...................43
heating and air conditioning
system .................................40–41
HomeLink universal
transceiver (see
Garage door opener) ......68–69, 71
Hood ..........................................190
I
Ignition .......................124, 227–228
Index
237