engine FORD EXCURSION 2003 1.G Manual PDF

FluidFord Part
NameApplication Capacity
Engine coolant-
Gasoline engines3Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine 25L
(26.4 quarts)4
6.8L V10 engine 27.0L
(28.5 quarts)4
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine oil
(includes filter
change)-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L
(6.0 quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A All 166.6L
(44.0 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L
(2.0 quarts)
Transmission
fluid
5Motorcraft
MERCONAT F4x2 vehicles 16.1L
(17.1 quarts)6
4x4 vehicles 16.7L
(17.7 quarts)6
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2L
(1.1 gallons)
Maintenance and Specifications
223

LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Spindle bearingHigh
Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A ESA-M1C198–A
Front axle Hypoid Gear Oil
SAE 90C6AZ-19580–E ESW-M2C105–A
Rear axle
1Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine
coolant-Gasoline
enginesMotorcraft
Premium Engine
Coolant
(green-colored)VC-4–A
(in Canada,
Motorcraft
CXC-10 )ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Maintenance and Specifications
225

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine
oil-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Engine oil-Diesel
engineRefer to your 7.3L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
2Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A ESR-M17P5-A
Maintenance and Specifications
226

1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok axles. Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has been submerged in
water.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine* 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine information.
Maintenance and Specifications
227

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
230

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000 miles)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
Vehicle Security
Remote start
Styled wheel protector locks
Vehicle security systems
Underbody Lighting
Comfort and convenience
Cargo organizers
Cargo shades
Cargo trays
Cell phone holder
Dash trim
Engine block heaters
Battery warmer/blanket
Cellar phone holder
Accessories
231

equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
234

A
Accessory delay ..........................59
Air bag supplemental
restraint system ........................109
and child safety seats ............111
description ..............................109
disposal ....................................113
driver air bag ..........................111
indicator light .........................113
operation .................................111
passenger air bag ...................111
Air cleaner filter ...............217, 222
Air conditioning ..........................41
Antifreeze (see
Engine coolant) ........................197
Anti-lock brake system
(see Brakes) ..............................128
Audio system (see Radio) ...17, 21
Automatic transmission
driving an automatic
overdrive .................................132
fluid, adding ............................214
fluid, checking ........................214
fluid, refill capacities ..............222
fluid, specification ..................227
Auxiliary power point .................57
Axle
lubricant
specifications ..................225, 227
refill capacities ........................222
traction lok ..............................130
B
Battery .......................................195
acid, treating emergencies .....195
jumping a disabled battery ....166maintenance-free ....................195
replacement, specifications ...222
servicing ..................................195
BeltMinder .................................104
Brakes ........................................128
anti-lock ...................................128
anti-lock brake system
(ABS) warning light ...............128
fluid, checking and adding ....213
fluid, refill capacities ..............222
fluid, specifications .........225, 227
lubricant specifications ..225, 227
parking ....................................129
shift interlock ..........................131
Break-in period .............................5
Bulbs ............................................49
C
Calculating load ........................149
Capacities for refilling fluids ....222
Cargo net .....................................72
Cassette tape player ...................21
CD-single premium .....................17
Certification Label ....................229
Changing a tire .........................161
Child safety restraints ..............114
child safety belts ....................114
Child safety seats ......................116
attaching with tether straps ..120
in front seat ............................118
in rear seat ..............................118
Cleaning your vehicle
engine compartment ..............184
instrument panel ....................185
interior .....................................186
interior trim ............................186
Index
235

plastic parts ............................185
washing ....................................183
waxing .....................................183
wheels ......................................184
wiper blades ............................185
Climate control (see Air
conditioning or Heating) ......41, 43
Compass, electronic ....................66
calibration .................................67
set zone adjustment .................67
Console ........................................72
overhead ....................................56
Controls
power seat .................................89
steering column ........................64
Coolant
checking and adding ..............197
refill capacities ................201, 222
specifications ..................225, 227
Cruise control (see
Speed control) ............................61
Customer Assistance ................154
Ford accessories for your
vehicle .....................................187
Ford Extended Service
Plan ..........................................176
Getting assistance outside
the U.S. and Canada ..............180
Getting roadside assistance ...154
Getting the service
you need .................................174
Ordering additional
owner’s literature ...................181
The Dispute Settlement
Board .......................................176
Utilizing the Mediation/
Arbitration Program ...............179D
Daytime running lamps
(see Lamps) ................................46
Dipstick
automatic transmission
fluid ..........................................214
engine oil .................................192
Doors
lubricant specifications ..........225
Driving under special
conditions ..................134, 140, 143
sand .........................................142
snow and ice ...........................144
through water .................142, 146
E
Emergencies, roadside
jump-starting ..........................166
Emission control system ..........211
Engine ................................227–228
cleaning ...................................184
coolant .....................................197
diesel ...........................................7
fail-safe coolant ......................202
idle speed control ...................195
lubrication
specifications ..................225, 227
refill capacities ........................222
service points ..........................191
starting after a collision .........155
Engine block heater .................127
Engine oil ..................................192
checking and adding ..............192
dipstick ....................................192
filter, specifications ........194, 222
recommendations ...................194
refill capacities ........................222
specifications ..................225, 227
Index
236

Infant seats
(see Safety seats) .....................116
Inspection/maintenance
(I/M) testing ..............................212
Instrument panel
cleaning ...................................185
cluster ........................................10
lighting up panel and
interior .......................................47
J
Jack ............................................161
positioning ...............................161
storage .....................................161
Jump-starting your vehicle ......166
K
Keyless entry system .................80
Keys
positions of the ignition .........124
L
Lamps
autolamp system .......................45
bulb replacement
specifications chart ..................49
cargo lamps ...............................47
daytime running light ...............46
fog lamps ...................................46
headlamps .................................45
headlamps, flash to pass ..........47
instrument panel, dimming .....47
interior lamps .....................48–50
replacing bulbs ....... 49–50, 52–53
Lane change indicator
(see Turn signal) ........................47Liftgate ........................................72
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........128
speed control ............................64
Load limits .................................147
GAWR ......................................147
GVWR ......................................147
trailer towing ..........................147
Loading instructions .................148
Locks
childproof ..................................76
doors ..........................................75
Lubricant specifications ...225, 227
Lumbar support, seats .........88–89
M
Manual transmission
fluid capacities ........................222
lubricant specifications ..........227
Message center ...........................65
english/metric button ...............65
menu button .............................65
Mirrors ...................................55, 59
automatic dimming rearview
mirror ........................................59
fold away ...................................61
heated ........................................60
side view mirrors (power) .......60
Motorcraft parts ................207, 222
O
Octane rating ............................206
Oil (see Engine oil) ..................192
P
Parking brake ............................129
Index
238