steering FORD EXPEDITION 1999 1.G User Guide

HAZARD FLASHER
Use only in an emergency to warn traffic of vehicle breakdown,
approaching danger, etc. The hazard flashers can be operated when the
ignition is off.
²The hazard lights control is
located on top of the steering
column.
²Depress hazard lights control to
activate all hazard flashers
simultaneously.
²Depress control again to turn the
flashers off.
FUEL PUMP SHUT-OFF SWITCH
After a collision, if the engine cranks but does not start, the fuel pump
shut-off switch may have been activated. The ªFuel Resetº indicator light
will illuminate in the instrument cluster. The shut-off switch is a device
intended to stop the electric fuel pump when your vehicle has been
involved in a substantial jolt.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
Roadside emergencies
128

Standard fuse amperage rating and color
COLOR
Fuse
RatingMini
FusesStandard
FusesMaxi
FusesCartridge
Maxi
FusesFuse Link
Cartridge
2A Grey Grey Ð Ð Ð
3A Violet Violet Ð Ð Ð
4A Pink Pink Ð Ð Ð
5A Tan Tan Ð Ð Ð
7.5A Brown Brown Ð Ð Ð
10A Red Red Ð Ð Ð
15A Blue Blue Ð Ð Ð
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural Ð Ð Ð
30A Green Green Green Pink Pink
40A Ð Ð Orange Green Green
50A Ð Ð Red Red Red
60A Ð Ð Blue Ð Yellow
70A Ð Ð Tan Ð Brown
80A Ð Ð Natural Ð Black
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
Roadside emergencies
130

The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingDescription
1 25A Audio
2 5A Overhead Trip Computer, Electronic
Automatic Temperature Control (EATC),
Powertrain Control Module (PCM), Cluster
3 20A Cigar Lighter, OBD-II Scan Tool Connector
4 15A Autolamp Module, Remote Entry Module,
Mirrors, Air Suspension Switch
5 15A AC Clutch Relay, Speed Control Module,
Reverse Lamp, EVO Module, Climate Mode
Switch (Front Blower Relay), Daytime
Running Lamp Relay
6 5A Cluster, Overhead Trip Computer, Compass,
Brake Shift Interlock Solenoid, Air
Suspension Module, GEM Module, EVO
Steering Sensor
FUSE1 12 22
21323
617 27
718 28
819 29
930
20
31 21 11 10
RELAY
5 RELAY
4 RELAY
3 RELAY
2 RELAY
1
31424
41525
51626
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131

CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Spare tire information
Your vehicle is equipped with a spare tire that may be used as a spare or
a regular tire. The spare is identical to the other tires on your vehicle,
although the wheel trim may not match.
Location of the spare tire and tools
The spare tire and tools for your vehicle are stowed in the following
locations:
Item Location
Spare tire Under the vehicle, just forward of the rear
bumper
Jack, wheel nut wrench,
instructions, work glovesBehind the access panel located on the
right rear quarter panel interior trim
Jack handle On top of the radiator support at the front
of the engine compartment
Removing the jack handle
1. Open the hood.
2. Un-snap the end of the handle that is retained by the clip on the top
of the windshield washer bottle.
3. Un-snap the shaft of the handle from the two retaining clips attached
to the top of the radiator shroud.
Removing the jack and tools
1. Locate the access panel on the right rear quarter panel interior trim.
Lift and rotate the two panel retaining clips and remove the panel.
2. Un-snap the wheel lug nut wrench, instructions and work gloves from
their retaining bracket.
3. Remove the jack by turning the thumbwheel counterclockwise to
relieve tension against the stowage bracket.
Roadside emergencies
137

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.6L V8 and 5.4L V8 engines
1. Battery
2. Automatic transmission fluid dipstick
3. Engine oil filler cap
4. Engine oil dipstick
5. Power steering fluid reservoir
6. Brake fluid reservoir
7. Power distribution box
8. Air filter assembly
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
ENGINE OIL
Checking the engine oil
Refer to the Scheduled Maintenance Guide for the appropriate intervals
for checking the engine oil .
1. Make sure the vehicle is on level ground.
109
123456
8
7
Maintenance and care
150

level in which you drive during winter months. Never increase the engine
coolant concentration above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in non-extreme climates.
What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The ªfail-safeº distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
²the engine coolant temperature
gauge will move to the red (hot)
area.
²the
symbol will illuminate.
²the
symbol will illuminate.
²theService Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate, however:
²the engine power will be limited.
²the air conditioning system will be disabled.
Continued operation will increase the engine temperature:
²the engine will completely shut down.
²steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
C
H
Maintenance and care
157

capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the Scheduled Maintenance
Guide for the service interval schedules. If adding fluid is necessary, use
only Ford Premium Power Steering Fluid.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
Maintenance and care
158

REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll
Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft
5W-30 Super
Premium Motor
OilAll
5.7L
(6.0 quarts)
Fuel tank N/A 4X2 with
standard
suspension98.6L
(26.0 gallons)
4X4 and 4X2
with rear load
level suspension113.6L
(30.0 gallons)
Power steering
fluidPremium Power
Steering FluidAll Fill to line on
reservoir
Transmission
fluidMotorcraft
MERCONtV
AT F4R70W
13.1L
(13.9 quarts)
Motorcraft
MERCONtAT F4R100 (4x2)
115.0L
(15.9 quarts)2
4R100 (4x4)115.5L
(16.4 quarts)2
Transfer case
fluidMotorcraft
MERCONtAT F4x4 vehicles 1.9L
(2.0 quarts)
Capacities and specifications
191

ItemFord part
nameFord part
numberFord
specification
Automatic transmission
(4R70W)Motorcraft
MERCONtV
AT FXT-5-QM
WSS-
M2C202-B
Power steering fluid Premium Power
Steering FluidE6AZ-
19582-AAESW-
M2C33-F
Rear axle
2Motorcraft SAE
75W140 High
Performance
Synthetic Rear
Axle LubeF1TZ-
19580-BWSL-
M2C192-A
Front axle (4X4) Motorcraft SAE
75W90 Axle
LubricantXY-75W90-QL WSP-
M2C201-A
Transfer case (4X4) Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield washer
fluidUltra-Clear
Windshield
Washer
ConcentrateC9AZ-
19550-ACESR-
M17P5-A
1Refer to the dipstick for the type of transmission fluid required. Some
fluid labels may indicate dual usage such as MERCONtand MERCON
Vt. These dual usage fluids are not to be used in transmissions that use
only the MERCONttype fluid. These dual usage fluids may be used in
transmissions that require MERCONtV use.
Using a transmission fluid that indicates a dual usage (MERCONtand
MERCON Vt) in a transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of EST-M2C118±A (friction modifier Part No.
C8AZ-19B546±A) for complete refill of Ford Traction-Lok rear axles.
Capacities and specifications
195

fuel reset ...................................11
low fuel ........................................6
low washer fluid .......................10
safety belt ...................................8
service engine soon .................6,7
turn signal indicator ...................8
Locks
childproof ..................................61
doors ..........................................61
Lumbar support, seats ..........74,75
Message center ......................14,57
english/metric button ...............15
menu button .............................15
Mirrors
fold away ...................................63
heated ...................................62,63
side view mirrors (power) .......62
Moon roof ....................................57
Motorcraft parts ........................174
Octane rating ............................172
Overdrive .....................................55
Parking brake ............................107
Parts (see Motorcraft parts) ....190
Power adjustable foot pedals .....18
Power distribution box (see
Fuses) ........................................133
Power door locks ...................70,71
Power steering ...................108,109
fluid, checking
and adding .......................158,159
Radio .............................20,21,22,23
Relays .................................129,136
Remote entry system ............67,68
illuminated entry ......................70
locking/unlocking doors ...........68
replacement/additional
transmitters ...............................70
replacing the batteries .............69
Roof rack ...................................127
Safety Compliance
Certification Label ....................198
Safety defects, reporting ..........211Safety restraints
cleaning the safety belts ...88,189
extension assembly ..................87
for children ...............................93
lap belt ......................................86
warning light and chime ..........88
Seat belts (see Safety
restraints) ................83,84,85,86,87
Seats ............................................74
child safety seats ......................94
cleaning ...................................189
Servicing your vehicle ..............148
Snowplowing .................................3
Special notice ................................3
ambulance conversions ..............3
utility-type vehicles ....................3
Specification chart, lubricants .194
Speed control ..............................49
Starting your vehicle .........100,102
jump starting ............142,143,145
preparing to start your
vehicle .......................................65
Steering wheel
tilting .........................................53
Tires .............................166,167,168
changing ...........................137,138
checking the pressure ............168
replacing ..................................169
rotating ....................................168
snow tires and chains ............169
tire grades ...............................167
treadwear ................................167
Towing ....122,123,124,125,126,127
wrecker ....................................147
Traction-lok rear axle ...............110
Transmission .............................111
fluid, checking and adding
(automatic) ...............159,160,161
Vehicle dimensions ...................196
Vehicle Identification Number
(VIN) ..........................................198
Vehicle loading ..........................119
Index
214