battery FORD EXPEDITION 2002 1.G Owner's Manual

that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
BATTERY
Your vehicle is equipped with a
Motorcraft maintenance-free battery
which normally does not require
additional water during its life of
service.
However, for severe usage or in high temperature climates, check the
battery electrolyte level. Refer to the scheduled maintenance guide for
the service interval schedules.
Keep the electrolyte level in each cell up to the ªlevel indicatorº.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Maintenance and specifications
231

Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compunds.Wash hands after handling.
For information on transmission operation after the battery has been
disconnected see ªShift strategyº in the driving section.
To account for customer driving habits and conditions, your automatic
transmission (4R100) electronically controls the shift quality by using an
adaptive learning strategy. The adaptive learning strategy is maintained
by power from the battery. When the battery is disconnected or a new
battery is installed, the transmission must relearn its adaptive strategy.
Optimal shifting will resume within a few hundred kilometers (miles) of
operation.
If the shift quality does not improve within a few hundred
kilometers (miles) of operation, or if the downshifts and other
throttle conditions do not function normally or after a long
deceleration period, see your dealer or a qualified service
technician as soon as possible.
Maintenance and specifications
232

Because your vehicle's engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. With your foot on the brake pedal and with the A/C on, put the
vehicle in D (Drive) and allow the engine to idle for at least one minute.
7. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
²If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
²Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
LEAD
RETURN
RECYCLE
Maintenance and specifications
233

ENGINE COOLANT
Checking engine coolant
The concentration and level of engine coolant should be checked at the
mileage intervals listed in the scheduled maintenance guide. The coolant
concentration should be maintained at 50/50 coolant and water, which
equates to a freeze point of -36É C (-34É F). Coolant concentration
testing is possible with a hydrometer or antifreeze tester (such as the
Rotunda Battery and Antifreeze Tester, 014±R1060). The level of coolant
should be maintained at the ªcold fullº of ªcold fill rangeº level in the
coolant reservoir. If the level falls below, add coolant per the instructions
in theAdding Engine Coolantsection.
Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly.A
50±50 mixture of coolant and water provides the following:
²Freeze protection down to -36É C (-34É F).
²Boiling protection up to 129É C (265É F).
²Protection against rust and other forms of corrosion.
²Enables calibrated gauges to work properly.
When the engine is cold, check the
level of the engine coolant in the
reservoir.
²The engine coolant should be at the ªcold fill levelº or within the ªcold
fill rangeº as listed on the engine coolant reservoir (depending upon
application).
COLD FILL
RANGE
Maintenance and specifications
234

emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the ªCheck Engineº light, charging system warning light
or the temperature warning light, fluid leaks, strange odors, smoke or
loss of engine power, could indicate that the emission control system is
not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning lights and
chimessection of theInstrument Clusterchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Maintenance and specifications
249

SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains.
Follow these guidelines when using snow tires and chains:
²Use only cable type chains offered by Ford as an accessory or
equivalent. SAE class ªSº or other conventional link type chains may
contact and cause damage to the vehicle's wheel house and/or body.
²Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
²Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1634 FA-1634
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Spark plugs* AWSF-32P AWSF-22W
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
Maintenance and specifications
259

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your vehicle
through your local authorized Ford, Lincoln, Mercury or Ford of Canada
dealer. These quality accessories have been specifically engineered to fulfill
your automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford's rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be defective in
factory-supplied materials or workmanship during the warranty period, as
well as any component damaged by the defective accessory. The accessory
will be warranted for whichever provides you the greatest benefit:
²12 months or 20 000 km (12 000 miles) (whichever occurs first), or
²The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Styled wheel protector locks
Vehicle security systems
Comfort and convenience
Battery warmer
Cabin air filter
Cargo nets
Cargo organizers
Cargo storage box
Cargo trays
Carpeted cargo mat
Dash trim (wood grain)
Engine block heaters
Tire step
Accessories
269

Travel equipment
Auto headlamps with DRL
Bike rack
Bumper mount bike carrier
Canoe carrier
Cell phone holder
Daytime running lights (DRL)
Factory luggage rack adaptors
Fog lights
Framed luggage covers
Heavy-duty battery
Kayak carrier
Luggage/cargo basket
Removable luggage rack (Track rider bars)
Removable luggage rack adapters
Running boards (Molded and tubular)
Seatback organizer
Ski/snowboard carrier
Snow traction cables
Soft luggage cover
Towing mirrors (Removable and permanent)
Trailer hitch (Class III)
Trailer hitch bars and balls
Trailer hitch wiring adaptor
Protection and appearance equipment
Air bag anti-theft locks
Cargo liners, interior
Carpet floor mats
Door edge guards
Fender flares
Accessories
270

A
Accessory delay ..........................80
Air bag supplemental
restraint system ........132±133, 137
and child safety seats ............135
description ......................133, 137
disposal ....................................140
driver air bag ..................135, 138
indicator light ...........12, 137, 139
operation .........................135, 138
passenger air bag ...........135, 138
side air bag ..............................137
Air cleaner filter ...............254, 259
Air conditioning ..........................50
auxiliary heater and air
conditioner ................................55
manual heating and air
conditioning system .................47
Air suspension ...........................158
description ..............................158
warning light .............................12
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................234
Anti-lock brake system
(see Brakes) ..............................155
Anti-theft system
warning light .............................13
Armrests ....................................110
Automatic transmission
driving an automatic
overdrive .................................162
fluid, adding ............................252
fluid, checking ........................252
fluid, refill capacities ..............260
fluid, specification ..................265Auxiliary power point .................78
Axle
lubricant specifications ..263, 265
refill capacities ........................260
traction lok ..............................159
B
Battery .......................................231
acid, treating emergencies .....231
charging system
warning light .............................12
jumping a disabled battery ....202
maintenance-free ....................231
replacement, specifications ...259
servicing ..................................231
voltage gauge ............................16
Belt minder ...............................128
Brakes ........................................154
anti-lock ...................................155
anti-lock brake system (ABS)
warning light .....................11, 156
brake warning light ..................11
fluid, checking and adding ....251
fluid, refill capacities ..............260
fluid, specifications .........263, 265
lubricant specifications ..263, 265
parking ....................................156
pedals (see Power
adjustable foot pedals) ............82
shift interlock ..........................161
Break-in period .............................5
C
Capacities for refilling fluids ....260
Cassette tape player ...................18
CD changer .................................42
Certification Label ....................268
Index
273

E
Emergencies, roadside
jump-starting ..........................202
Emission control system ..........248
Engine ................................265±266
check engine/
service engine soon light .........10
cleaning ...................................219
coolant .....................................234
fail-safe coolant ......................238
idle speed control ...................231
lubrication
specifications ..................263, 265
refill capacities ........................260
service points ..........................227
starting after a collision .........187
Engine block heater .................153
Engine oil ..................................228
change oil soon warning,
message center .......................228
checking and adding ..............228
dipstick ....................................228
filter, specifications ........230, 259
recommendations ...................230
refill capacities ........................260
specifications ..................263, 265
Exhaust fumes ..........................154
F
Fail safe cooling ........................238
Floor mats ...................................93
Fluid capacities .........................260
Foglamps .....................................59
Four-Wheel Drive
vehicles ................................14, 167
control trac .............................167description ..............................167
driving off road .......................169
electronic shift ........................168
indicator light ...........................14
preparing to
drive your vehicle ...................160
Fuel ............................................240
calculating fuel economy .......245
cap ...........................................242
capacity ...................................260
choosing the right fuel ...........243
comparisons with EPA fuel
economy estimates .................248
detergent in fuel .....................244
filling your vehicle
with fuel ..................240, 242, 245
filter, specifications ........244, 259
fuel pump shut-off switch .....187
gauge .........................................16
improving fuel economy ........245
low fuel warning light ..............12
octane rating ...........243, 265±266
quality ......................................243
running out of fuel .................244
safety information relating
to automotive fuels ................240
Fuses ..................................189±190
G
Garage door opener ..............72, 86
Gas cap (see Fuel cap) ............242
Gas mileage
(see Fuel economy) .................245
Gauges .........................................14
battery voltage gauge ...............16
engine coolant
temperature gauge ...................15
engine oil pressure gauge ........15
fuel gauge ..................................16
Index
275