wheel FORD EXPEDITION 2003 2.G Service Manual

1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed. Refer to the
scheduled maintenance guide for
the service interval schedules.
1. Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
MAX
MIN
MAX
MIN
Maintenance and Specifications
290

The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not include
acceleration, cornering, hydroplaning or peak traction characteristics.
Temperature A B C
The temperature grades are A (the highest), B and C, representing the
tire’s resistance to the generation of heat and its ability to dissipate heat
when tested under controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the material of the tire
to degenerate and reduce tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a level of performance
which all passenger car tires must meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by
law.
The temperature grade for this tire is established for a tire that
is properly inflated and not overloaded. Excessive speed,
underinflation, or excessive loading, either separately or in
combination, can cause heat buildup and possible tire failure.
SERVICING YOUR TIRES
Checking the tire pressure
•Use an accurate tire pressure gauge.
•Check the tire pressure when tires arecold,after the vehicle has
been parked for at least 3 hours or has been driven less than 5 km (3
miles). As you drive, the temperature in the tire warms up, increasing
the tire pressure.
•Adjust tire pressure to recommended specifications found on the
Certification Label. Tire pressure information can also be found on the
Tire Information label located on the inside of the fuel filler door.
•Check tires for proper air pressure monthly. Check spare tire for
proper air pressure every six months.
Improperly inflated tires can affect vehicle handling and can fail
suddenly, possibly resulting in loss of vehicle control.
Maintenance and Specifications
296

Changing tires with TPMS
It is recommended that you always
have your tires serviced by a dealer
or qualified technician.Each tire is
equipped with a tire pressure
sensor mounted on the wheel
inside the tire behind the valve
stem. The tire pressure sensor
must be unbolted from the wheel prior to tire removal. The
sensor can be removed by loosening the nut at the valve stem.
Failure to remove the sensor may damage it.The rubber grommet
(washer) between the wheel and the tire pressure sensor needs to be
replaced when any tire is changed to minimize air leaks.
The tire pressure should be checked periodically (at least monthly) using
a tire gauge, refer toChecking the tire pressurein this chapter.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains.
Follow these guidelines when using snow tires and chains:
•Use only cable type chains or chains offered by Ford as an accessory
or equivalent. Other conventional link type chains may contact and
cause damage to the vehicle’s wheel house and/or body.
•Do not install chains on the front wheels. Chains on the front wheels
may interfere with suspension components.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
Maintenance and Specifications
299

ItemFord part
nameFord part
numberFord
specification
4x4 front wheel
bearings, 4x4
spindle needle
bearings, spindle
thrust bearings
& front drive
axle u-joint/slip
splineHigh
Temperature
4x4 Front Axle
& Wheel Bearing
GreaseE8TZ-19590-A ESA-M1C198-A
Automatic
transmission
1Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Rear axle Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lube
XY-75W90–QFEHPmeets API GL-5
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubeXY-75W140–QL WSL-M2C192-A
Front axle
(4X4)Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Transfer case
(4X4)Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC-18–A ESR-M17P5-A
Maintenance and Specifications
304

Vehicle dimensions 4x2 mm (in) 4x4 mm (in)
(2) Vehicle width
with mirrors folded2029
(79.9)2029
(79.9)
(2) Vehicle width
with optional
running boards2074
(81.7)2074
(81.7)
(3) Overall height
(with roof rack)1971
(77.6)1966
(77.4)
(4) Wheelbase 3023
(119.0)3023
(119.0)
(5) Track - Front 1701
(67.0)1701
(67.0)
(5) Track - Rear 1708
(67.3)1708
(67.3)
1
4
Maintenance and Specifications
306

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20 000 km (12 000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Wheel protector locks
Vehicle security systems
Comfort and convenience
Battery warmer
Cargo organizers
Cargo trays
Carpeted cargo mat
Chrome running boards
Dash trim (wood grain)
Door edge edge guards
Engine block heaters
Rear seat entertainment system–DVD
Remote Start System
Accessories
309

Protection and appearance equipment
Air bag anti-theft locks
Cargo liners, interior
Carpet floor mats
Fender flares
Front end covers (full and sport)
Full vehicle cover
Hood deflectors
Leather steering wheel
Locking gas cap
Molded splash guards
Molded vinyl floor mats
Moonroof deflector
Rear air deflectors
Scuff plates-stainless steel
Side window air deflectors
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
Accessories
311

Changing a tire .........................236
Child safety restraints ..............177
child safety belts ....................177
Child safety seats ......................180
in front seat ............................181
in rear seat ......................181, 184
Cleaning your vehicle
engine compartment ..............260
instrument panel ....................262
interior .............................262–263
plastic parts ............................261
washing ....................................259
waxing .....................................259
wheels ......................................260
wiper blades ............................262
Climate control (see Air
conditioning or Heating) ......69, 72
Clock ................................23, 34, 43
Compass, electronic ..........100, 112
calibration ...............................113
set zone adjustment .......113, 115
Console ......................................125
overhead ..............................95, 97
Controls
power seat ...............................143
steering column ......................106
Coolant
checking and adding ..............274
refill capacities ................278, 300
specifications ..................303, 305
Cruise control
(see Speed control) ..................103
Customer Assistance ................227
Ford accessories for your
vehicle .....................................264
Ford Extended Service Plan .251
Getting assistance outside
the U.S. and Canada ..............255Getting roadside assistance ...227
Getting the service
you need .................................249
Ordering additional
owner’s literature ...................256
The Dispute Settlement
Board .......................................252
Utilizing the Mediation/
Arbitration Program ...............255
D
Daytime running lamps
(see Lamps) ................................82
Defrost
rear window ..............................80
Dipstick
automatic transmission
fluid ..........................................291
engine oil .................................269
Doors
door ajar warning ...............13, 15
lubricant specifications ..........303
Driveline universal joint
and slip yoke .............................293
Driving under special
conditions ..........................212, 215
sand .........................................214
snow and ice ...........................216
through water .................215, 219
E
Electronic message center .......114
Emergencies, roadside
jump-starting ..........................241
Emission control system ..........288
Engine ........................................305
check engine/service engine
soon light ..................................10
Index
314

cleaning ...................................260
coolant .....................................274
fail-safe coolant ......................279
idle speed control ...................272
lubrication
specifications ..................303, 305
refill capacities ........................300
service points ..................267–268
starting after a collision .........228
Engine block heater .................194
Engine oil ..................................269
change oil soon warning,
message center .......................269
checking and adding ..............269
dipstick ....................................269
filter, specifications ........271, 300
recommendations ...................271
refill capacities ........................300
specifications ..................303, 305
Exhaust fumes ..........................194
F
Fail safe cooling ........................279
Floor mats .................................126
Fluid capacities .........................300
Foglamps .....................................81
Four-Wheel Drive
vehicles ................................14, 208
control trac .............................208
description ..............................209
driving off road .......................211
electronic shift ........................210
indicator light .........................208
preparing to drive
your vehicle ............................198
Fuel ............................................280
calculating fuel
economy ..........................116, 285
cap ...........................................282capacity ...................................300
choosing the right fuel ...........283
comparisons with EPA
fuel economy estimates .........288
detergent in fuel .....................284
filling your vehicle
with fuel ..................280, 282, 285
filter, specifications ........284, 300
fuel pump shut-off switch .....228
gauge .........................................17
improving fuel economy ........285
low fuel warning light ..............12
octane rating ...................283, 305
quality ......................................284
running out of fuel .................284
safety information relating
to automotive fuels ................280
Fuses ..................................230–231
G
Garage door opener ..................108
Gas cap (see Fuel cap) ............282
Gas mileage
(see Fuel economy) .................285
Gauges .........................................15
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........16
fuel gauge ..................................17
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle
Weight Rating) ..........................219
calculating ...............................221
definition .................................219
driving with a heavy load ......219
location ....................................219
Index
315

opening the trunk ...................130
panic alarm .............................130
replacement/additional
transmitters .............................132
replacing the batteries ...........132
Reverse sensing system ...........206
Roadside assistance ..................227
Roof rack ...................................127
S
Safety belts (see Safety
restraints) ............14, 155, 158–162
Safety Canopy ...........................173
Safety defects, reporting ..........258
Safety restraints ........155, 158–162
belt minder .............................164
extension assembly ................167
for adults .........................159–161
for children .....................176–177
lap belt ....................................163
warning light and
chime ...................12, 14, 163–164
Safety seats for children ..........180
Seat belts
(see Safety restraints) .............155
Seats ..........................................141
child safety seats ....................180
climate control ........................144
memory seat ...................131, 144
SecuriLock passive
anti-theft system ...............137–139
Servicing your vehicle ..............265
Snowplowing .................................7
Spare tire (see Changing
the Tire) ....................................236Spark plugs,
specifications .....................300, 305
Special notice
utility-type vehicles ....................7
Specification chart,
lubricants ...........................303, 305
Speed control ............................103
Speedometer ...............................17
Starting your vehicle ........191–193
jump starting ..........................241
Steering
speed sensitive .......................198
Steering wheel
controls ............................103, 106
T
Tachometer .................................18
Tire warning ..............................298
Tires ...................236, 295–296, 298
changing ..........................236, 238
checking the pressure ............296
replacing ..................................297
rotating ....................................297
snow tires and chains ............299
tire grades ...............................296
treadwear ................................295
Towing .......................................221
recreational towing .................226
trailer towing ..........................221
wrecker ....................................247
Traction control
active light ................................12
Transmission .............................202
fluid, checking and adding
(automatic) .............................291
fluid, refill capacities ..............300
Index
318