air suspension FORD EXPEDITION 2003 2.G Owners Manual

O/D off
Illuminates when the overdrive
function has been turned OFF using
the Transmission Control Switch
(TCS) on the gearshift. If the light
does not come on or the light flashes steadily, have your vehicle serviced
as soon as possible, damage to the transmission could occur.
Four wheel drive low (if equipped)
Illuminates when four-wheel drive
low is is engaged. If the light
continues to flash have the system
serviced.
Four wheel drive high (if equipped)
Illuminates when four-wheel drive is
put in high range. If the light
continues to flash have the system
serviced.
Check air suspension (if equipped)
Illuminates when the air suspension
switch is turned OFF, the load limit
is exceeded or the air suspension
system requires servicing.
For information on the air suspension system, refer to theDriving
chapter.
Safety belt warning chime
Sounds to remind you to fasten your safety belts.
BeltMinder
chime
Sounds intermittently to remind you to fasten your safety belts.
Supplemental restraint system (SRS) warning chime
Sounds when a malfunction in the supplemental restraint system (front
or side airbags) has been detected. Have the supplemental restraint
system inspected immediately.
Headlamps on warning chime
Sounds when the headlamps or parking lamps are on, the key is removed
from the ignition and the driver’s door is opened.
O/D
OFF
4x4
LOW
4x4
HIGH
CHECK
SUSP
Instrument Cluster
14

front door latch post pillar (a label may also be found on the fuel cap
filler door). Failure to follow tire pressure recommendations can
adversely affect the way your vehicle handles. Do not exceed the Ford
Motor Company recommended pressure even if it is less than the
maximum pressure allowed for the tire.
Each day before you drive, check
your tires. If one looks lower than
the others, use a tire gauge to check
pressure of all tires, and adjust if
required. Check tire pressure with a
tire gauge every few weeks
(including spare). Safe operation
requires tires that are neither
underinflated nor overloaded.
Periodically inspect the tire treads and remove stones, nails, glass or
other objects that may be wedged in the tread grooves. Check for holes
or cuts that may permit air leakage from the tire and make necessary
repairs.
Inspect the tire side walls for cuts, bruises and other damage. If internal
damage to the tire is suspected, have the tire demounted and inspected
to determine whether it needs to be repaired or replaced.
Maintenance and Modifications
The suspension and steering systems on your vehicle have been designed
and tested to provide both reliable and reasonably predictable
performance whether loaded or empty and durable load carrying
capability. For this reason, Ford Motor Company strongly recommends
that you do not make modifications such as adding or removing parts
(such as lift kits or stabilizer bars) or by using replacement parts not
equivalent to the original factory equipment.
Any modifications to a vehicle that raise the center of gravity can make
it more likely the vehicle will roll over as a result of a loss of control.
Ford Motor Company recommends that caution be used with any vehicle
equipped with a high load or device (such as ladder racks or pickup box
cover).
Failure to maintain your vehicle properly may void the warranty, increase
your repair cost, reduce vehicle performance and operational capabilities
and adversely affect driver and passenger safety. Frequent inspection of
vehicle chassis components is recommended if the vehicle is subjected to
heavy off-road usage.
Driving
218

Load equalizing hitch
When hooking up a trailer using a load equalizing hitch, always use the
following procedure:
1. Park the unloaded vehicle on a level surface. With the ignition in the
ON position, apply the brake and place the gearshift lever in
(Overdrive) for 10 seconds, then return the gearshift lever to P (Park)
and release the brake. With the ignition still in the ON position, and all
doors closed, allow the vehicle to stand (without passengers) for several
minutes so that it can level.
2. Turn the air suspension (if equipped) control to OFF.
3. Measure the height of a reference point on the front and rear bumpers
at the center of the vehicle.
4. Attach the trailer to the vehicle and adjust the hitch equalizers so that
the front bumper height is within 0–13 mm (0.5 in) of the reference
point. After proper adjustment, the rear bumper should be no higher
than in Step 3.
5. Turn the air suspension (if equipped) control to ON.
Note:Adjusting an equalizing hitch so the rear bumper of the vehicle is
higher than it was unloaded will defeat the function of the load
equalizing hitch and may cause unpredictable handling.
Safety chains
Always connect the trailer’s safety chains to the frame or hook retainers
of the vehicle hitch. To connect the trailer’s safety chains, cross the
chains under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are safe
if installed properly and adjusted to the manufacturer’s specifications. The
trailer brakes must meet local and Federal regulations.
Do not connect a trailer’s hydraulic brake system directly to your
vehicle’s brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
The braking system of the tow vehicle is rated for operation at the
GVWR not GCWR.
Driving
224

The fuel pump shut-off switch is
located in the left rear quarter trim
panel, near the liftgate. The switch
is located behind two access panels;
the second panel has a tab that
needs to be pushed down to remove
the access panel door.
The fuel pump shut-off switch has a
red reset button on top of it and is
located beneath the air suspension
switch (if equipped). If the vehicle
is not equipped with air suspension,
the fuel pump shut-off switch’s red
reset button will still be visible
behind this access panel.
Roadside Emergencies
229

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
14 15A* Climate control blend door actuator,
Daytime Running Lamps (DRL) relays,
Digital Transmission Range Sensor (DTRS)
back-up lamp
15 5A* AdvanceTracswitch, Instrument cluster
16 10A* ABS module
17 15A* Foglamps
18 10A* Electrochromic mirror, Auxiliary A/C,
Climate-controlled seats module,
Temperature solenoid, Turn signal flasher,
Sunload sensor, Electronic park brake
relay coil
19 10A* Restraints Control Module (RCM)
20 30A* Air suspension module (air spring
solenoids and height sensors), 4x4 module
21 15A* Instrument cluster (interior lamps),
Interior lamps, Electronic park brake relay,
Tire Pressure Monitoring System (TPMS)
22 10A* Door lock switch illumination, Moonroof
switch illumination, Radio (delayed
accessory signal), Flip window switch
23 10A* RH low beam
24 15A* Battery saver relay, Front map/Dome lamp,
2nd row dome/map lamp, Glove
compartment lamp, Cargo lamp, Rail
lamps, Vanity mirror lamps, Underhood
lamp
25 10A* LH low beam
26 20A* Horn relay, Horns
27 5A* Compass, Reverse sensing system module,
Brake shift interlock (BSI) solenoid,
Overdrive cancel switch, Air suspension
module (Run/Start sense)
Roadside Emergencies
233

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
106 30A** Trailer tow battery charge relay
107 30A** Auxiliary blower relay, Auxiliary blower
motor
108 30A** Power passenger seat switch, Passenger
power lumbar switch
109 30A** Driver seat motor switch, Driver lumbar
switch, Adjustable pedal switch, Memory
module
110 30A** Spare
111 50A** Air suspension solid state relay, Air
suspension compressor
112 30A** ABS module (valves)
113 30A** Front wiper motor, Front washer pump
114 40A** Rear window defrost relay, Heated mirrors
(Fuse # 8)
115 30A** 4x4 module, Transfer case shift motor
116 40A** Front blower relay, Front blower motor
117 30A** RH 3rd row power seat
118 30A** Driver and passenger climate control seat
module
401 30A** Power window circuit breaker, Main
window switch, Window motors, Window
switches, Moonroof module
R01 Starter relay Starter motor solenoid
R02 Delayed
accessory
relayFuse # 22, CB # 401, Power windows,
Switch backlighting, Radio, Moonroof, Flip
windows
R03 Hi-beam
relayFuse # 35, Hi-beam headlamps, Hi-beam
indicator, DRL relays
R04 Rear window
defroster
relayFuse # 8 (heated mirrors), Rear window
defroster
Roadside Emergencies
235

7. To remove the spare tire, turn the handle counterclockwise until the
tire is lowered to the ground and the cable is slightly slack.
8. Slide the retainer through the center of the spare tire wheel.
Tire change procedure
To prevent the vehicle from moving when you change a tire, be
sure the parking brake is set, then block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.
If the vehicle slips off the jack, you or someone else could be
seriously injured.
On vehicles equipped with Air Suspension, turn OFF the Air
Suspension switch prior to jacking, hoisting or towing your
vehicle.
Refer to the instruction sheet (located in the rear floor compartment
behind the 3rd row seat with the jack tray tools assembly kit) for
detailed tire change instructions.
1. Park on a level surface, activate
hazard flashers and set the parking
brake.
2. Place gearshift lever in P (Park),
turn engine OFF and block the
diagonally opposite wheel. (If
changing the tire on a grade, block
the diagonally opposite wheel on the
downward side of the grade.)
3. Obtain the spare tire and jack
tools from their storage locations.
Roadside Emergencies
238

•Rear
To lessen the risk of
personal injury, do not put
any part of your body under the
vehicle while changing a tire. Do
not start the engine when your
vehicle is on the jack. The jack is
only meant for changing the tire.
•Never use the front or rear
differential as a jacking point.
6. Remove the lug nuts with the lug wrench.
7. Replace the flat tire with the spare tire, making sure the valve stem is
facing outward. Reinstall the lug nuts until the wheel is snug against the
hub. Do not fully tighten the lug nuts until the wheel has been lowered.
8. Lower the wheel by turning the jack handle counterclockwise.
9. Remove the jack and fully tighten
the lug nuts in the order shown and
reinstall the wheel cover.
10. Unblock the wheels.
11. Put flat tire, jack, lug wrench
and tools away. Make sure the jack
is fastened securely so it does not
rattle when you drive.
12. Turn on the air suspension
switch (if equipped).
Roadside Emergencies
240

Changing tires with TPMS
It is recommended that you always
have your tires serviced by a dealer
or qualified technician.Each tire is
equipped with a tire pressure
sensor mounted on the wheel
inside the tire behind the valve
stem. The tire pressure sensor
must be unbolted from the wheel prior to tire removal. The
sensor can be removed by loosening the nut at the valve stem.
Failure to remove the sensor may damage it.The rubber grommet
(washer) between the wheel and the tire pressure sensor needs to be
replaced when any tire is changed to minimize air leaks.
The tire pressure should be checked periodically (at least monthly) using
a tire gauge, refer toChecking the tire pressurein this chapter.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains.
Follow these guidelines when using snow tires and chains:
•Use only cable type chains or chains offered by Ford as an accessory
or equivalent. Other conventional link type chains may contact and
cause damage to the vehicle’s wheel house and/or body.
•Do not install chains on the front wheels. Chains on the front wheels
may interfere with suspension components.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
Maintenance and Specifications
299

A
ABS (see Brakes) .....................195
Accessory delay ........................100
Air bag supplemental
restraint system ........168–169, 173
and child safety seats ............170
description ......................169, 173
disposal ....................................176
driver air bag ..................171, 174
indicator light ...........12, 172, 176
operation .........................171, 174
passenger air bag ...........171, 174
Air cleaner filter .......293–294, 300
Air conditioning ..........................72
auxiliary heater and air
conditioner ................................78
manual heating and air
conditioning system .................69
Air suspension
warning light .............................14
Antifreeze
(see Engine coolant) ................274
Anti-lock brake system
(see Brakes) ......................195–196
Armrests ....................................142
Audio system
(see Radio) ................19, 27, 37–38
Automatic transmission
driving an automatic
overdrive .................................203
fluid, adding ............................291
fluid, checking ........................291
fluid, refill capacities ..............300
fluid, specification ..................305
Auxiliary power point .................97Axle
lubricant
specifications ..................303, 305
refill capacities ........................300
B
Battery .......................................272
acid, treating emergencies .....272
charging system warning
light ............................................12
jumping a disabled battery ....241
maintenance-free ....................272
replacement, specifications ...300
servicing ..................................272
voltage gauge ............................16
BeltMinder .................................164
Brakes ........................................195
anti-lock ...........................195–196
anti-lock brake system
(ABS) warning light .........11, 196
brake warning light ..................11
fluid, checking and adding ....290
fluid, refill capacities ..............300
fluid, specifications .........303, 305
lubricant
specifications ..................303, 305
parking ....................................196
pedals (see Power
adjustable foot pedals) ..102, 125
shift interlock ..................202, 206
Break-in period .............................6
Bulbs ............................................86
C
Capacities for refilling fluids ....300
CD-6 disc .....................................38
CD-single premium ...............19, 27
Certification Label ....................307
Index
313