headlamp FORD EXPEDITION 2004 2.G User Guide

6. Rotate the bulb socket
counterclockwise and remove from
the lamp assembly.
7. Carefully pull the bulb out of the
socket and push in the new bulb.
8. Install the bulb socket into the
lamp assembly and rotate clockwise.
9. Replace the lamp assembly and
install all three retainer bolts on the
lamp assembly.
Replacing tail/stop/turn/sidemarker/backup lamp bulbs
The tail/stop/turn/sidemarker/backup
lamp bulbs are located in the same
portion of the tail lamp assembly,
one just below the other. Follow the
same steps to replace either bulb:
1. Make sure the headlamp switch is
in the OFF position and then open
the liftgate to expose the lamp
assembly screws.
2. Remove the two screws from the
lamp assembly.
3. Carefully remove the lamp assembly away from the vehicle by pulling
the assembly straight out to expose the bulb socket. DO NOT TIP THE
LAMP ASSEMBLY SIDEWAYS.
4. Rotate the bulb socket counterclockwise and remove from lamp
assembly.
5. Pull bulb straight out of socket and snap in the new bulb.
6. Install the bulb socket into the lamp assembly and rotate clockwise.
7. Carefully install the tail lamp assembly on the vehicle by securing the
lamp assembly with two screws.
Replacing foglamp bulbs
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
95

Replacing license plate lamp bulb
The license plate bulbs are located in the license plate housing assembly
on the liftgate. To change the license plate bulbs:
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the license lamp screw
from the assembly.
3. Pull the lamp down and twist the
bulb socket counterclockwise.
Remove the bulb socket from the
lamp.
4. Pull out the old bulb and push in
the new bulb.
5. Install the bulb socket in the lamp assembly by turning it clockwise.
6. Install the lamp assembly and secure it with the retaining screw.
Approach lamp/mirror turn signal bulb removal (if equipped)
To change the bulbs:
1. Make sure the headlamp switch is
in the OFF position and then fold
the mirror forward.
2. Remove the torx screw on the
bottom of the turn signal lens using
a T-10 torx driver.
3. Pull the turn signal lens down to
remove it from the mirror assembly
4. Disconnect the bulb assembly
from the lens.
5. Remove and replace the bulb.
6. Reverse the order to reassemble lamp and lens.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
97

•The ignition switch is in the OFF position
•All vehicle doors are closed
•The driver’s safety belt is unbuckled
•The parklamps/headlamps are in OFF position (If vehicle is equipped
with Autolamps, this will not affect the procedure.)
To reduce the risk of injury, do not deactivate/activate the
BeltMinder
feature while driving the vehicle.
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE)
2. Wait until the safety belt warning light turns off. (Approximately 1–2
minutes)
•Steps 3–5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during BeltMinder

warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
•After step 5 the safety belt warning light will be turned on for three
seconds.
6. Within seven seconds of the safety belt warning light turning off,
buckle then unbuckle the safety belt.
•This will disable BeltMinder
if it is currently enabled, or enable
BeltMinder if it is currently disabled.
7. Confirmation of disabling BeltMinder
is provided by flashing the
safety belt warning light four times per second for three seconds.
8. Confirmation of enabling BeltMinder
is provided by flashing the
safety belt warning light four times per second for three seconds,
followed by three seconds with the safety belt warning light off, then
followed by flashing the safety belt warning light four times per second
for three seconds again.
9. After receiving confirmation, the deactivation/activation procedure is
complete.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is a 20 cm
(8 inch) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
173

If you smell exhaust fumes inside your vehicle, have your dealer
inspect your vehicle immediately. Do not drive if you smell
exhaust fumes.
Important safety precautions
A computer system controls the engine’s idle revolutions per minute
(RPM). When the engine starts, the idle RPM runs higher than normal in
order to warm the engine. If the engine idle speed does not slow down
automatically, have the vehicle checked. Do not allow the vehicle to idle
for more than 10 minutes at the higher engine RPM.
Before starting the vehicle:
1. Make sure all vehicle occupants have buckled their safety belts. For
more information on safety belts and their proper usage, refer to the
Seating and Safety Restraintschapter.
2. Make sure the headlamps and vehicle accessories are off.
3. Make sure the gearshift is in P
(Park).
4. Make sure the parking brake is
set.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
198

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
4 15A* DVD player, Rear seat audio
controls, CDDJ (navigation radio)
5 7.5A* Powertrain Control Module (PCM)
(KA power), Speed control
deactivation switch, Manual
climate control mode switch,
Stoplamp switch, Brake-shift
interlock (BSI) solenoid, EATC
control head, Body Security
Module (BSM) (KA power),
Speed control servo, 3rd row seat
relay coils, SecuriLock LED
6 15A* Headlamp switch (parklamps and
switch backlight feed), Parklamps,
License plate lamps, Foglamp
relay coil, Trailer tow electric
brake controller (illumination),
BSM (autolamp, parklamps)
Foglamp indicator
7 7.5A* Radio (start signal)
8 10A* Rear window defroster switch,
Rear window defroster indicator
(climate control head), Heated
outside mirrors
9—Not used
10 20A* Trailer tow back-up lamps relay,
Trailer tow 7–wire connector
(back-up lamps), Trailer tow
parklamp relay, Trailer tow 7–and
4–pin connectors (parklamps)
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
246

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
27 5A* Compass module, Reverse sensing
system module, Brake shift
interlock (BSI) solenoid,
Overdrive cancel switch, Air
suspension module (Run/Start
sense)
28 5A* PCM relay coil, Speed control
relay coil, SecuriLock transceiver
29 30A* Trailer tow electric brake
controller, Trailer tow 7–wire
connector (electric brake)
30 30A* BSM (door locks, liftgate glass
release relay), Liftgate glass
release motor, Door/Liftgate lock
motors
31 20A* Radio (B+), Subwoofer
32 15A* Catalyst Monitor Sensors (CMS),
Transmission solenoids
33 20A* Canister vent solenoid, HEGO
sensors, VMV solenoid, Intake
Manifold Tuning Valve (IMTV-4.6L
engine) solenoid, A/C compressor
clutch relay coil, EGR vacuum
regulator (EVR) solenoid
34 20A* PCM, Fuel injectors, Fuel pump
relay, Fuel pump shut-off switch,
Fuel pump motor, Idle air control
(IAC) solenoid, Mass Air Flow
(MAF) sensor
35 20A* Instrument cluster high beam
indicator, High beam headlamps
36 10A* Trailer tow right turn/stop lamps
37 20A* Cargo area power point
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
249

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
38 25A* Rear wiper motor, Washer pump
(rear window wash)
39 20A* Console power points (front and
rear of console), Instrument panel
power point (bench seat)
40 20A* DRL relays, DRL foglamps, DRL
headlamp relay coil, Headlamp
switch (headlamps), Multifunction
switch (flash-to-pass), BSM
(autolamp headlamps relay), High
beam relay coil, Fuse 25 (LH low
beam), Fuse 23 (RH low beam)
41 20A* Cigar lighter, OBD II diagnostic
connector
42 10A* Trailer tow left turn/stop lamps
101 30A** Starter motor relay, Starter motor
solenoid
102 30A** Ignition switch power
103 30A** ABS/AdvanceTrac
module
(pump motor)
104 30A** LH 3rd row seat relay, LH 3rd row
seat switch, LH 3rd row seat
motor
105 40A** Spare
106 30A** Trailer tow battery charge relay,
Trailer tow 7–way connector
(battery charge)
107 30A** Auxiliary A/C blower relay,
Auxiliary A/C blower motor
108 30A** Passenger seat motor switch
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
250

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
R03 Hi-beam relay Fuse # 35, Hi-beam headlamps,
Hi-beam indicator
R04 Rear window
defrost relayFuse 8 (heated mirrors), Rear
window defroster, Heated outside
mirrors, Rear window defroster
indicator (climate control head)
R05 Trailer tow
battery charge
relayTrailer tow 7–wire connector
(battery charge)
R06 Front blower
relayFront blower motor
R201 Trailer tow park
lamp relayTrailer tow 7–wire and 4–wire
connectors (park lamps)
R202 Foglamp relay Front foglamps
R203 PCM relay Fuse 32, Fuse 33, Fuse 34, Fuel
pump relay, Fuel pump, PCM
solenoids and sensors
R301 Trailer tow
back-up lamp
relayTrailer tow 7–wire connector
(back-up lamps)
R302 Speed control
relaySpeed control servo
R303 Fuel pump relay Fuel pump shut-off switch, PCM
(fuel pump monitor), Fuel pump
R304 Battery saver
relayRoof rail lamps, Vanity mirror
lamps, Map/Dome lamp, Glove box
lamp, Cargo area lamp, Outside
mirror puddle lamps, Instrument
cluster (interior lamps)
R305 Horn relay Dual note horn
* Mini Fuses ** Maxi Fuses
Note:Relays R301–R305 are not serviceable components; see your
dealer or a qualified technician for assistance.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
252

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Following is a list of several Ford Genuine Accessory products. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Fender flares
Front end covers
Grille inserts
Headlamps, fog lights and Daytime Running Lamps (DRLS)
Running boards
Splash guards
Step bars
Wheels
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
Accessories
336

F
Fail safe cooling ........................295
Floor mats .................................130
Fluid capacities .........................325
Foglamps .....................................87
Four-Wheel Drive vehicles .......217
control trac .............................217
description ..............................218
driving off road .......................220
electronic shift ........................219
indicator light .........................217
preparing to drive your
vehicle .....................................207
Fuel ............................................296
calculating fuel
economy ..........................121, 300
cap ...........................................298
capacity ...................................325
choosing the right fuel ...........299
comparisons with EPA fuel
economy estimates .................303
detergent in fuel .....................300
filling your vehicle
with fuel ..................296, 298, 301
filter, specifications ........300, 325
fuel pump shut-off switch .....240
improving fuel economy ........300
octane rating ...................299, 331
quality ......................................299
running out of fuel .................300
safety information relating
to automotive fuels ................296
Fuses ..................................242–243
G
Garage Door Opener
(see Homelink wireless
control system) .........................113Gas cap (see Fuel cap) ............298
Gas mileage
(see Fuel economy) .................300
Gauges .........................................14
GAWR (Gross Axle
Weight Rating) ..........................229
calculating ...............................231
definition .................................229
driving with a heavy load ......229
location ....................................229
GVWR (Gross Vehicle
Weight Rating) ..........................229
calculating .......................229, 231
definition .................................229
driving with a heavy load ......229
location ....................................229
H
Hazard flashers .........................240
Headlamps ...................................87
aiming ........................................89
autolamp system .......................87
bulb specifications ....................92
daytime running lights .............88
flash to pass ..............................88
high beam .................................88
replacing bulbs .........................93
turning on and off ....................87
Heating
heating and air conditioning
system .......................................80
HomeLink universal
transceiver (see
Garage door opener) ................116
Homelink wireless control
system ........................................113
Hood ..........................................282
I
Ignition ...............................197, 331
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
341