fuel cap FORD EXPEDITION 2004 2.G Owners Manual

Seating and Safety Restraints 145
Seating 145
Safety restraints 160
Air bags 174
Child restraints 182
Driving 197
Starting 197
Brakes 201
Air suspension 204
Transmission operation 210
Vehicle loading 229
Trailer towing 231
Roadside Emergencies 239
Getting roadside assistance 239
Hazard flasher switch 240
Fuel pump shut-off switch 240
Fuses and relays 242
Changing tires 253
Jump starting 258
Wrecker towing 264
Customer Assistance 266
Reporting safety defects (U.S. only) 274
Cleaning 275
Maintenance and Specifications 281
Engine compartment 283
Engine oil 285
Battery 288
Fuel information 296
Air filter(s) 310
Part numbers 325
Refill capacities 325
Lubricant specifications 328
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
9

This acts as a reminder that these warning conditions still exist within
the vehicle.
Warning display Status
Check backup aid (if equipped) Warning displays when R (reverse)
gear is selected.
PRNDL error no backup aid (if
equipped)
Door ajar Warning returns after 10 minutes
Liftgate or liftglass ajar
Warning-tire very low (if
equipped)
Low fuel level
Check charging system
Low brake fluid level
Low oil pressure
Check engine temperature
Reduced engine power
Stop engine safely
Check tire pressure (if
equipped)Warning returns after the ignition key
is turned from OFF to ON.
Tire pressure system fault (if
equipped)
Tire pressure sensor fault (if
equipped)
Low washer fluid level
Check AdvTrac (if equipped)
Check air suspension (if
equipped)
Air suspension switched OFF
(if equipped)
Check fuel cap
CHECK BACKUP AID (if equipped).Displayed when the
transmission is in R (Reverse).
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
126

when the engine is idling at a low speed, turn off as many of the
electrical loads as soon as possible. If the warning stays on or comes on
when the engine is operating at normal speeds, have the electrical
system checked as soon as possible.
LOW BRAKE FLUID LEVEL.Indicates the brake fluid level is low and
the brake system should be inspected immediately. Refer toChecking
and adding brake fluidin theMaintenance and specifications
chapter.
LOW OIL PRESSURE.Displayed when the engine oil pressure is low. If
this warning message is displayed, check the level of the engine oil.
Refer toEngine oilin theMaintenance and specificationschapter for
information about adding engine oil. If the oil level is OK and this
warning persists, shut down the engine immediately and contact your
dealership for service.
LOW WASHER FLUID LEVEL.Indicates the washer fluid reservoir is
less than one quarter full. Check the washer fluid level. Refer to
Windshield washer fluidin theMaintenance and specifications
chapter.
CHECK ADVTRAC (if equipped).Displayed when the AdvanceTrac

system is not operating properly. If this message is displayed on the
message center the AdvanceTrac
system may be partially operable. If
this warning stays on while the engine is running, contact your dealer for
service as soon as possible. For further information, refer to
AdvanceTrac
stability enhancement systemin theDrivingchapter.
CHECK AIR SUSPENSION (if equipped).Displayed when the air
suspension system is not operating properly. If this message is displayed
while driving, pull off the road as soon as safely possible. For more
information, refer toAir suspensionin theDrivingchapter.
AIR SUSPENSION SWITCHED OFF (if equipped).Displayed when
the air suspension switch is in the OFF position. For more information,
refer toAir suspensionin theDrivingchapter.
CHECK FUEL CAP.Displayed when the fuel filler cap is not properly
installed. Check the fuel filler cap for proper installation. Refer toFuel
filler capin theMaintenance and specificationschapter.
DATA ERR.These messages indicate improper operation of the vehicle
network communication between electronic modules.
•Fuel computer
•Charging system
•Door sensor
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
128

Note:If the engine does not start within five seconds on the first try,
turn the key to OFF, wait 10 seconds and try again. If the engine still
fails to start, press the accelerator to the floor and try again; this will
allow the engine to crank with the fuel shut off in case the engine is
flooded with fuel.
Using the engine block heater (if equipped)
If your vehicle is factory equipped
with an engine block heater, a
rubber cap/plug assembly will be
visibly attached to the grille on the
front of the vehicle. For
factory-equipped, this assembly is
loose-shipped in-vehicle for
dealerhip installation. If not
factory-equipped, the engine block
heater can be purchased through
dealership accessories. Replacement
rubber caps are available through the dealer, 3L1Z-6E088-AA.
Use of an engine block heater is strongly recommended if you live in a
region where temperatures reach -23°C (-10°F) or below. For best
results, plug the heater in at least three hours before starting the vehicle
(the heater can be plugged in the night before starting the vehicle). To
plug the heater in, remove the cap from the plug and insert the plug into
a 110 volt grounded outlet. Be sure to re-attach the cap onto the plug
when the heater is not in use.
To reduce the risk of electrical shock, do not use your heater
with ungrounded electrical systems or two-pronged (cheater)
adapters.
Guarding against exhaust fumes
Carbon monoxide is present in exhaust fumes. Take precautions to avoid
its dangerous effects.
If you smell exhaust fumes inside your vehicle, have your dealer
inspect your vehicle immediately. Do not drive if you smell
exhaust fumes.
Important ventilating information
If the engine is idling while the vehicle is stopped for a long period of
time, open the windows at least 2.5 cm (one inch) or adjust the heating
or air conditioning to bring in fresh air.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
200

Tires, Replacement Requirements
Do not use a size and type of tire and wheel other than that
originally provided by Ford Motor Company because it can affect
the safety and performance of your vehicle, which could result in an
increased risk of loss of vehicle control, vehicle rollover, and/or serious
personal injury or death.
Make sure all road tires and road wheels on the vehicle are of the same
size, type, tread design and load carrying capacity (for information on
the spare tire, refer toChanging the Tiresin theRoadside
emergencieschapter). If you have questions regarding tire replacement,
see an authorized Ford or Lincoln/Mercury dealer.
If you nevertheless decide to equip your four–wheel drive for off-road
use with tires larger than what Ford Motor Company recommends, you
should not use these tires for highway driving.
If you use any tire/wheel combination not recommended by Ford Motor
Company, it may adversely affect vehicle handling and could cause
steering, suspension, axle or transfer case failure as well as the increased
risk of loss of vehicle control.
Do not use“aftermarket lift kits”or other suspension modifications,
whether or not they are used with larger tires and wheels.
These“aftermarket lift kits”could adversely affect the vehicle’s handling
characteristics, which could lead to loss of vehicle control or rollover and
serious injury.
Tires can be damaged during off-road use. For your safety, tires that are
damaged should not be used for highway driving because they are more
likely to blow out or fail.
You should carefully observe the recommended tire inflation pressure
found on the safety compliance certification label attached to the left
front door latch post pillar (a label may also be found on the fuel cap
filler door). Failure to follow tire pressure recommendations can
adversely affect the way your vehicle handles. Do not exceed the Ford
Motor Company recommended pressure even if it is less than the
maximum pressure allowed for the tire.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
227

2. If the engine oil level is not within the normal range, add only certified
engine oil of the recommended viscosity. Remove the engine oil filler cap
and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
MAX mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
1/4 of a turn until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils“Certified For Gasoline Engines”by the American
Petroleum Institute (API). To protect your engine’s warranty use
Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford
specification WSS-M2C153–H.SAE 5W-20 oil provides optimum fuel
economy and durability performance meeting all requirements for
your vehicle’s engine.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil according to the appropriate schedule listed in
the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
287

Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Restart the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
296

When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If”Check fuel cap”displays in the message center or the”Service Engine
Soon”indicator (vehicle without message center) comes on and stays on
after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
298

be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based additives.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
“Regular”unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as“Regular”that
are sold with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of gasoline. If the
problems persist, see your dealer or a qualified service technician.
87(R+M)/2 METHOD
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
299