trailer FORD EXPEDITION 2004 2.G Owners Manual

Seating and Safety Restraints 145
Seating 145
Safety restraints 160
Air bags 174
Child restraints 182
Driving 197
Starting 197
Brakes 201
Air suspension 204
Transmission operation 210
Vehicle loading 229
Trailer towing 231
Roadside Emergencies 239
Getting roadside assistance 239
Hazard flasher switch 240
Fuel pump shut-off switch 240
Fuses and relays 242
Changing tires 253
Jump starting 258
Wrecker towing 264
Customer Assistance 266
Reporting safety defects (U.S. only) 274
Cleaning 275
Maintenance and Specifications 281
Engine compartment 283
Engine oil 285
Battery 288
Fuel information 296
Air filter(s) 310
Part numbers 325
Refill capacities 325
Lubricant specifications 328
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and specificationschapter for more information on oil
usage.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
5

•Entering a paved road from a gravel road, or vice versa
•Hitting a curb while turning
•Driving on slick surfaces
•Cornering while towing a heavily loaded trailer (refer toTrailer
Towingin this chapter)
The AdvanceTrac
system automatically turns on when the engine is
started. However, the system does not function when the vehicle is
traveling in R (Reverse) or, if equipped with four-wheel drive, in 4L (4X4
LOW). In R (Reverse) or in 4L (4X4 LOW), ABS and the traction
enhancement feature will continue to function.
The AdvanceTrac
button allows
the driver to control the availability
of the AdvanceTrac
system.
AdvanceTrac
system status is
indicated by a warning indicator
light with a“sliding car”icon in the instrument cluster that will flash
when the system is activated and an indicator light in the control button
that will illuminate when the system is turned off. In vehicles with a
message center, the message“ADVANCETRAC OFF”will be displayed.
If a failure is detected in the AdvanceTrac
system, the warning
indicator light in the instrument cluster will stay on. If the warning
indicator light in the instrument cluster remains on while the engine is
running, have the system serviced immediately.
Pressing the button once will disable the AdvanceTrac
stability
enhancement and the engine power reduction portion of the traction
enhancement feature; the brake portion of the traction enhancement
feature will still function normally. Pressing and holding the button for
more than five seconds will disable the AdvanceTrac
stability
enhancementandtraction enhancement feature. If the vehicle is stuck
in snow or mud or when driving in deep sand, switching off the
AdvanceTrac
system may be beneficial so the wheels are allowed to
spin. If your vehicle seems to lose engine power while driving in deep
sand or very deep snow, switching off the AdvanceTrac
stability
enhancement feature will restore full engine power and will enhance
momentum through the obstacle.
Some drivers may notice a slight movement of the brake pedal when the
AdvanceTrac
performs a system self-check. During AdvanceTrac

operation you may experience the following:
•A rumble or grinding noise
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
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(Overdrive)
The normal driving position for the
best fuel economy. Transmission
operates in gears one through four.
(Overdrive) can be deactivated
by pressing the transmission control
switch (TCS) on the end of the
gearshift lever.
The transmission control indicator
light (TCIL) will illuminate in the
instrument cluster.
Drive–Not shown on the display. Activate by pressing the transmission
control switch (TCS) on the end of the gearshift lever with the gearshift
in the
position. The TCIL will illuminate in the instrument cluster.
Transmission operates in gears one through three.
(Drive) provides
more engine braking than
(Overdrive) and is useful when:
•driving with a heavy load.
•towing a trailer up or down steep hills.
•additional engine downhill braking is desired. If towing a trailer, refer
toDriving while you towin theTrailer towingsection.
To return to
(Overdrive) mode, press the transmission control switch
(TCS). The TCIL will no longer be illuminated.
Each time the vehicle is started, the transmission will automatically
return to normal overdrive mode.
Every time the vehicle is shut off and restarted, you must press the
transmission control switch to cancel overdrive operation if driving in
overdrive is not desired.
2 (Second)
Use 2 (Second) to start-up on
slippery roads or to provide
additional engine braking on
downgrades.
O/D
OFF
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Owners Guide (post-2002-fmt)
USA English(fus)
Driving
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To help avoid personal injury, please read and understand the
limitations of the reverse sensing system as contained in this
section. Reverse sensing is only an aid for some (generally large and
fixed) objects when moving in reverse on a flat surface at“parking
speeds”. Inclement weather may also affect the function of the RSS;
this may include reduced performance or a false activation.
To help avoid personal injury, always use caution when in R
(Reverse) and when using the RSS.
This system is not designed to prevent contact with small or
moving objects. The system is designed to provide a warning to
assist the driver in detecting large stationary objects to avoid damaging
the vehicle. The system may not detect smaller objects, particularly
those close to the ground.
Certain add-on devices such as large trailer hitches, bike or
surfboard racks and any device that may block the normal
detection zone of the RSS system may create false beeps.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
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If driving through deep or standing water is unavoidable, proceed very
slowly. Never drive through water that is higher than the bottom of the
hubs (for trucks) or the bottom of the wheel rims (for cars).
Once through the water, always try the brakes. Wet brakes do not stop
the vehicle as effectively as dry brakes. Drying can be improved by
moving your vehicle slowly while applying light pressure on the brake
pedal.
Driving through deep water where the transmission vent tube is
submerged may allow water into the transmission and cause
internal transmission damage. Have the fluid checked and, if
water is found, replace the fluid.
VEHICLE LOADING
Before loading a vehicle, familiarize yourself with the following terms:
•Base Curb Weight:Weight of the vehicle including any standard
equipment, fluids, lubricants, etc. It does not include occupants or
aftermarket equipment.
•Payload:Combined maximum allowable weight of cargo, occupants
and optional equipment. The payload equals the gross vehicle weight
rating minus base curb weight.
•GVW (Gross Vehicle Weight):Base curb weight plus payload
weight. The GVW is not a limit or a specification.
•GVWR (Gross Vehicle Weight Rating):Maximum permissible total
weight of the base vehicle, occupants, optional equipment and cargo.
The GVWR is specific to each vehicle and is listed on the Safety
Certification Label on the driver’s door pillar.
•GAWR (Gross Axle Weight Rating):Carrying capacity for each axle
system. The GAWR is specific to each vehicle and is listed on the
Safety Certification Label on the driver’s door pillar.
•GCW (Gross Combined Weight):The combined weight of the
towing vehicle (including occupants and cargo) and the loaded trailer.
•GCWR (Gross Combined Weight Rating):Maximum permissible
combined weight of towing vehicle (including occupants and cargo)
and the loaded trailer
•Maximum Trailer Weight Rating:Maximum weight of a trailer the
vehicle is permitted to tow. The maximum trailer weight rating is
determined by subtracting the vehicle curb weight for each
engine/transmission combination, any required option weight for trailer
towing and the weight of the driver from the GCWR for the towing
vehicle.
2004 Expedition(exd)
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•Maximum Trailer Weight:Maximum weight of a trailer the loaded
vehicle (including occupants and cargo) is permitted to tow. It is
determined by subtracting the weight of the loaded trailer towing
vehicle from the GCWR for the towing vehicle.
•Trailer Weight Range:Specified weight range that the trailer must
fall within that ranges from zero to the maximum trailer weight rating.
Remember to figure in the tongue load of your loaded trailer when
figuring the total weight.
Do not exceed the GVWR or the GAWR specified on the
certification label.
Do not use replacement tires with lower load carrying capacities than the
originals because they may lower the vehicle’s GVWR and GAWR
limitations. Replacement tires with a higher limit than the originals do
not increase the GVWR and GAWR limitations.
The Safety Certification Label, found on the driver’s door pillar, lists
several important vehicle weight rating limitations. Before adding any
additional equipment, refer to these limitations. If you are adding weight
to the front of your vehicle, (potentially including weight added to the
cab), the weight added should not exceed the front axle reserve capacity
(FARC). Additional frontal weight may be added to the front axle reserve
capacity provided you limit your payload in other ways (i.e. restrict the
number of occupants or amount of cargo carried).
Always ensure that the weight of occupants, cargo and equipment being
carried is within the weight limitations that have been established for
your vehicle including both gross vehicle weight and front and rear gross
axle weight rating limits. Under no circumstance should these limitations
be exceeded.
Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle, loss of vehicle control, vehicle
rollover, and/or personal injury.
Special loading instructions for owners of pickup trucks and
utility-type vehicles
For important information regarding safe operation of this type
of vehicle, see thePreparing to drive your vehiclesection in
this chapter.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
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Loaded vehicles, with a higher center of gravity, may handle
differently than unloaded vehicles. Extra precautions, such as
slower speeds and increased stopping distance, should be taken when
driving a heavily loaded vehicle.
Your vehicle has the capability to haul more cargo and people than most
passenger cars. Depending upon the type and placement of the load,
hauling cargo and people may raise the center of gravity of the vehicle.
Calculating the load your vehicle can carry/tow
1. Use the appropriate maximum gross combined weight rating (GCWR)
chart (in theTrailer Towingsection) to find the maximum GCWR for
your type engine and rear axle ratio.
2. Weigh your vehicle as you customarily operate the vehicle without
cargo. To obtain correct weights, try taking your vehicle to a shipping
company or an inspection station for trucks.
3. Subtract your loaded vehicle weight from the maximum GCWR on the
following charts. This is the maximum trailer weight your vehicle can tow
and must fall below the maximum shown under maximum trailer weight
on the chart.
TRAILER TOWING
Trailer towing puts additional loads
on your vehicle’s engine,
transmission, axle, brakes, tires, and
suspension. For your safety and to
maximize vehicle performance, be
sure to use the proper equipment
while towing.
Follow these guidelines to ensure
safe towing procedure:
•Stay within your vehicle’s load limits. If exceeded, cargo should be
removed from the trailer and/or the vehicle until all weights are within
specified limits.
•Thoroughly prepare your vehicle for towing. Refer toPreparing to
towin this chapter.
•Use extra caution when driving while trailer towing. Refer toDriving
while you towin this chapter.
•Service your vehicle more frequently if you tow a trailer. Refer to the
severe duty schedule in the scheduled maintenance guide.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
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•Do not tow a trailer until your vehicle has been driven at least 800 km
(500 miles).
•Refer to the instructions included with towing accessories for the
proper installation and adjustment specifications.
Trailer towing (standard equipment):
Your vehicle is equipped with a integrated trailer hitch and a Class I
(4-pin) trailer electrical connector. The 4-pin connector supplies power
to tail lamps, stop lamps, and turn lamps. See the trailer towing chart for
the trailer towing weight recommendation.
Trailer towing (optionally equipped trailer tow package):
The optional trailer tow package includes heavy duty trailer tow wiring.
Both a Class I (4-pin) and IV (7-pin) trailer electrical connector are
provided. Under the instrument panel a electrical connector is provided
for a customer supplied aftermarket electronic brake controller. For
installing a customer supplied electronic brake controller, a electrical
jumper harness and trailer tow electrical instructions are included with
the optional trailer tow package.
The kit containing a electrical jumper and trailer tow electrical
instructions may be purchased from any Ford, Lincoln, or Mercury
dealership (Part number 4L1Z-14A348-AA)
Note:Before towing a trailer, make sure the trailer brakes (if equipped)
and lamps are properly connected and functional. Electronic trailer
brakes (if equipped) refer to the instructions provided by the
aftermarket electronic brake controller manufacture for determining
trailer brake functionality.
EngineRear axle
ratioMaximum GCWR -
kg (lbs.)Trailer weight
range (0 -
maximum) kg
(lbs.)
4x2
4.6L All 4762 (10500) 0–2268 (0–5000)
5.4L with
standard
trailer tow
packageAll 5351 (11800) 0–2721 (0–6000)
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
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EngineRear axle
ratioMaximum GCWR -
kg (lbs.)Trailer weight
range (0 -
maximum) kg
(lbs.)
5.4L with
optional
trailer tow
packageAll 6576 (14500) 0–4059 (0–8950)
4x4
4.6L All 4853 (10700) 0–2268 (0–5000)
5.4L with
standard
trailer tow
packageAll 5397 (11900) 0–2721 (0–6000)
5.4L with
optional
trailer tow
packageAll 6576 (14500) 0–3923 (0–8650)
Note:For vehicles not equipped with the optional trailer tow package,
the maximum frontal area of trailer should not exceed the frontal area
of the vehicle (3.4 square meters [36.5 square feet]).
Note:For vehicles equipped with the optional trailer tow package, the
maximum frontal area of trailer should not exceed 5.6 square meters
(60 square feet).
Do not exceed the maximum loads listed on the Safety Compliance
Certification label. For load specification terms found on the label, refer
toVehicle loadingin this chapter. Remember to figure in the tongue
load of your loaded trailer when figuring the total weight.
Towing trailers beyond the maximum recommended gross trailer
weight exceeds the limit of the vehicle and could result in
engine damage, transmission damage, structural damage, loss of
control, vehicle rollover and personal injury.
If your vehicle is equipped with AdvanceTrac
, you may experience
AdvanceTrac
activations during typical cornering maneuvers with a
heavily loaded trailer; this is normal. Cornering at a slower speed while
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
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