brake FORD EXPEDITION 2006 2.G Repair Manual

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L 3V– V8 engines
1. Battery
2. Automatic transmission fluid dipstick
3. Air filter assembly
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power steering fluid reservoir
7. Engine coolant reservoir
8. Engine oil filler cap
9. Windshield washer fluid reservoir
2006 Expedition(exd)
Owners Guide (post-2002-fmt)
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ENGINE OIL
Checking the engine oil
Refer to thescheduled maintenance informationfor the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the
engine oil level indicator (dipstick).
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
•If the oil level iswithin this
range,the oil level is acceptable.
DO NOT ADD OIL.
•If the oil level isbelow this
mark,engineoil must be added
to raise the level within the
normal operating range.
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battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. With your foot on the brake pedal and with the A/C on, put the
vehicle in D (Drive) and allow the engine to idle for at least one minute.
7. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
•Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
ENGINE COOLANT
Checking engine coolant
The concentration and level of engine coolant should be checked at the
intervals listed inscheduled maintenance information.The coolant
concentration should be maintained at 50/50 coolant and distilled water,
which equates to a freeze point of -34°F (-36°C). Coolant concentration
L
E
A
D
RETURN
RECYCLE
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Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle’s fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Driving style — good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
•Smooth, moderate operation can yield up to 10% savings in fuel.
•Steady speeds without stopping will usually give the best fuel
economy.
•Idling for long periods of time (greater than one minute) may waste
fuel.
•Anticipate stopping; slowing down may eliminate the need to stop.
•Sudden or hard accelerations may reduce fuel economy.
•Slow down gradually.
•Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%
less fuel than traveling at 65 mph [105 km/h]).
•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
2006 Expedition(exd)
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Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Check the power steering fluid. Refer to thescheduled maintenance
informationfor the service interval schedules. If adding fluid is
necessary, use only Ford Premium Power Steering Fluid or MERCON

AT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your authorized dealer immediately.
2006 Expedition(exd)
Owners Guide (post-2002-fmt)
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TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C ).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
ADD COLD HOT DO NOT ADD
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2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 7.0 quarts
(6.6 L)
Fuel tank N/A All 28.0 gallons
(106L)
Power steering
fluidMotorcraft
MERCON
AT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCON
V
AT F4R70/75 E 13.9 quarts
(13.1L)2
Transfer case
fluidMotorcraft
MERCON
AT F4x4 vehicles 2.0 quarts
(1.9L)
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LUBRICANT SPECIFICATIONS
ItemFord part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
Hinges, latches,
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
springMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B
Lock cylinders,
swing-away
spare tire carrier
padlockMotorcraft
Penetrating and
Lock LubricantXL-1 none
Driveshaft, slip
spline, double
Cardan joint
center ballPremium Long
Life GreaseXG-1-C ESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM),
VC-7-B (CA, OR
and NM)WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–
LSP12 (Canada)WSS-M2C930-A
and API
Certification
Mark
2006 Expedition(exd)
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake type and Gross Vehicle
Weight Rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
XXXXXXXXXXXXXXXXX
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A
ABS (see Brakes) .....................239
Accessory delay ........................111
Air cleaner filter ...............338–339
Air conditioning ..........................87
auxiliary heater and air
conditioner ................................91
Air suspension ...........................245
description ..............................245
Airbag supplemental
restraint system ................180, 184
and child safety seats ............182
description ......................180, 184
disposal ....................................187
driver airbag ....................182, 185
indicator light .................184, 187
operation .........................182, 185
passenger airbag .............182, 185
Antifreeze
(see Engine coolant) ................318
Anti-lock brake system
(see Brakes) ......................239–240
Armrests ....................................153
Audio system (see Radio) ...19, 24
Automatic transmission
driving an automatic
overdrive .................................249
fluid, adding ............................336
fluid, checking ........................336
fluid, refill capacities ..............340
fluid, specification ..................345
Auxiliary power point ...............108
Axle
lubricant
specifications ..................343, 345
refill capacities ........................340B
Battery .......................................316
acid, treating emergencies .....316
jumping a disabled battery ....285
maintenance-free ....................316
replacement, specifications ...339
servicing ..................................316
BeltMinder .................................176
Brakes ........................................238
anti-lock ...........................239–240
anti-lock brake system
(ABS) warning light ...............240
fluid, checking and adding ....335
fluid, refill capacities ..............340
fluid, specifications .........343, 345
lubricant specifications ..343, 345
parking ....................................240
shift interlock ..........................248
Bulbs ............................................98
C
Capacities for refilling fluids ....340
CD-single premium .....................19
Cell phone use ..............................9
Changing a tire .........................277
Child safety restraints ..............188
child safety belts ....................188
Child safety seats ......................191
in front seat ............................192
in rear seat ......................192, 194
Cleaning your vehicle
engine compartment ..............302
instrument panel ....................304
interior .............................304–305
plastic parts ............................303
safety belts ..............................304
washing ....................................301
2006 Expedition(exd)
Owners Guide (post-2002-fmt)
USA(fus)
Index
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