engine FORD EXPLORER 1996 2.G Owners Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 1996, Model line: EXPLORER, Model: FORD EXPLORER 1996 2.GPages: 444, PDF Size: 3.77 MB
Page 381 of 444
![FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
381
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[SV39200(ALL)01/95]
If the power steering fluid is low, do not drive your vehicle for
a long period of time before adding fluid. This can damage the
power steering pump.
FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
381
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[SV39200(ALL)01/95]
If the power steering fluid is low, do not drive your vehicle for
a long period of time before adding fluid. This can damage the
power steering pump.](/img/11/4952/w960_4952-380.png)
Servicing Your Explorer
381
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[SV39200(ALL)01/95]
If the power steering fluid is low, do not drive your vehicle for
a long period of time before adding fluid. This can damage the
power steering pump.
*
[SV39400(ALL)02/95]
If you check the power steering fluid when it is cold, make sure
that the fluid reaches the FULL COLD range on the dipstick.
The reading will only be accurate if the fluid temperature is
approximately 50 to85ÊF (10 to 30ÊC).
*
[SV39405(ALL)06/93]
NOTE: Do not turn the steering wheel of your vehicle with
the engine off. It could force power steering fluid out
from the reservoir cap or in extreme cases, it could
unseat the cap.
%*
[SV39495(ALL)03/95]
Fuses
[SV39600(ALL)03/95]
Fuses protect your vehicle's electrical system from overloading.
If electrical parts in your vehicle are not working, the system
may have been overloaded and blown a fuse. Before you
replace or repair any electrical parts, check the appropriate
fuses.
[SV39700(ALL)07/94]
The following charts tell you which fuses protect each electrical
part of your vehicle. If a fuse blows, all the parts of your
vehicle that use that circuit will not work.
*
[SV39800(ALL)05/95]
Once you have determined which fuses to check, follow the
procedures underChecking and replacing fuseslater in this
chapter.
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Page 388 of 444
![FORD EXPLORER 1996 2.G Owners Manual 388
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[SV42200(ALL)06/95]
Checking and Replacing Fuses
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[SV42300(ALL)02/95]
If you need to check a fuse, follow these steps:
[SV43000(ALL)01/95]1.
Find the fuse panel, which is located in the left e FORD EXPLORER 1996 2.G Owners Manual 388
%*
[SV42200(ALL)06/95]
Checking and Replacing Fuses
*
[SV42300(ALL)02/95]
If you need to check a fuse, follow these steps:
[SV43000(ALL)01/95]1.
Find the fuse panel, which is located in the left e](/img/11/4952/w960_4952-387.png)
388
%*
[SV42200(ALL)06/95]
Checking and Replacing Fuses
*
[SV42300(ALL)02/95]
If you need to check a fuse, follow these steps:
[SV43000(ALL)01/95]1.
Find the fuse panel, which is located in the left end of the
instrument panel. The power distribution box (described
earlier in this section) is found in the engine compartment,
mounted on a bracket attached to the left fender apron.
[SV43100(ALL)10/94]
To access the fuse panel, remove the fuse panel cover by
inserting your finger in the divot and pulling on the cover.
The underside of the cover contains four spare fuses. A fuse
pulling tool is located in the lower right corner of the fuse
panel in case you need to replace a blown fuse.
*
[SV43200(ALL)03/94]
The spare fuses for your vehicle are color coded as follows:
10 amp Ð red, 15 amp Ð light blue, 20 amp Ð natural, 30
amp Ð light green.
*
[SV43300(ALL)06/95]2.
On the fuse panel cover, find the number of the fuse you
want to check. The diagram on the cover tells you where to
locate the fuse on the panel.
*
[SV43400(ALL)06/95]3.
Check the fuse to see if it is blown. Look through the clear
side of the fuse to see if the metal wire inside is separated. If
it is, the fuse is blown and should be replaced.
[SV43500(ALL)04/94]
7-1/2 pica art:0021196-A
The side view of a fuse
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Page 400 of 444
![FORD EXPLORER 1996 2.G Owners Manual 400
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[SV49300(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in dry grass or
other dry ground cover. The emission system heats up
the engine compartment and exhaust system, which can
st FORD EXPLORER 1996 2.G Owners Manual 400
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[SV49300(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in dry grass or
other dry ground cover. The emission system heats up
the engine compartment and exhaust system, which can
st](/img/11/4952/w960_4952-399.png)
400
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[SV49300(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in dry grass or
other dry ground cover. The emission system heats up
the engine compartment and exhaust system, which can
start a fire.
*
[SV49400(ALL)05/95]
RWARNING
On vehicles without original equipment floor covering or
insulation, do not let passengers ride in your truck in a
manner that allows contact between skin and the metal
floor.
*
[SV49500(ALL)05/95]
Watch for fluid leaks, strange odors, smoke, loss of oil pressure,
the charge warning light, the check engine light, or the
temperature warning light. These sometimes indicate that the
emission system is not working properly.
*
[SV49600(ALL)01/95]
Do not make any unauthorized changes to your vehicle or
engine. Changes that cause more unburned fuel to reach the
exhaust system can increase the temperature of the engine or
exhaust system.
*
[SV49700(ALL)01/95]
By law, anyone who manufactures, repairs, services, sells, leases,
trades vehicles, or supervises a fleet of vehicles is not permitted
to intentionally remove an emission control device or prevent it
from working. In some of the United States and in Canada,
vehicle owners may be liable if their emission control device is
removed or is prevented from working.
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Page 401 of 444
![FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
401
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[SV49800(ALL)02/92]
Never use a metal exhaust collector when you service your
vehicle. If the metal collector contacts any of your vehicles
plastic trim or bumper parts FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
401
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[SV49800(ALL)02/92]
Never use a metal exhaust collector when you service your
vehicle. If the metal collector contacts any of your vehicles
plastic trim or bumper parts](/img/11/4952/w960_4952-400.png)
Servicing Your Explorer
401
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[SV49800(ALL)02/92]
Never use a metal exhaust collector when you service your
vehicle. If the metal collector contacts any of your vehicle's
plastic trim or bumper parts they could melt or deform.
*
[SV49900(ALL)01/95]
Do not drive your vehicle if it does not operate properly. See
your dealer if the engine runs on for more than five seconds
after you shut it off or if it misfires, surges, stalls, or backfires.
%*
[SV50000(ALL)05/95]
Information about your vehicle's emission control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
%*
[SV51475(ALL)07/95]
Readiness for Inspection/Maintenance Testing
*
[SV51480(ALL)07/95]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies a ªneed for additional mixed city and highway driving
to complete the checkº of the OBD II system. As soon as all of
the OBD II system checks are successfully completed, the OBD
II system is set to the ready condition. The amount of driving
required to reach the ready condition varies with individual
driving patterns. To complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle defined below.
If the vehicle owner cannot or does not want to do the
additional driving required by law, a service center can perform
this drive cycle as it would any other type of repair work.
*
[SV51485(ALL)09/95]
OBD II Drive Cycle
*
[SV51490(ALL)06/95]
The following steps must be run in the order shown. If any
steps are interrupted, repeat the preceding step. Any safe
driving mode is acceptable between steps.
*
[SV51495(ALL)06/95]
Always drive vehicle in safe manner according to traffic
conditions and obey all traffic laws.
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Page 402 of 444
![FORD EXPLORER 1996 2.G Owners Manual 402
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[SV51500(ALL)07/95]
The engine must be warmed up and at operating temperature
before proceeding with the drive modes of the following OBD II
Drive Cycle.
*
[SV51505(ALL)06/95]1.
Start the engine FORD EXPLORER 1996 2.G Owners Manual 402
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[SV51500(ALL)07/95]
The engine must be warmed up and at operating temperature
before proceeding with the drive modes of the following OBD II
Drive Cycle.
*
[SV51505(ALL)06/95]1.
Start the engine](/img/11/4952/w960_4952-401.png)
402
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[SV51500(ALL)07/95]
The engine must be warmed up and at operating temperature
before proceeding with the drive modes of the following OBD II
Drive Cycle.
*
[SV51505(ALL)06/95]1.
Start the engine. Drive or idle (in neutral) the vehicle for 4
minutes.
[SV51510(ALL)05/95]2.
Idle the vehicle in drive (neutral for automatic transmissions)
for 40 seconds.
[SV51515(ALL)05/95]3.
Accelerate the vehicle to 45 mph (72 km/h) (for manual
transmissions upshift from 1st to 5th gear, but hold in 2nd
for at least 5 seconds) at 1/4 to 1/2 throttle for 10 seconds.
*
[SV51520(ALL)05/95]4.
Drive the vehicle with a steady throttle at 45 mph
(72 km/h) (manual transmissions use 5th gear) for 30
seconds.
*
[SV51525(ALL)08/95]5.
Idle the vehicle in drive (neutral for manual transmissions)
for 40 seconds.
*
[SV51530(ALL)05/95]6.
Continue to drive the vehicle in city traffic at speeds
between 25 and 40 mph (40-64 km/h) (manual transmissions
primarily drive vehicles in 3rd and 4th gear when possible)
for 15 minutes. During the 15 minute drive cycle the
following modes must be achieved:
[SV51535(ALL)05/95]
a. at least 5 stop and idle modes at 10 seconds each.
[SV51540(ALL)05/95]
b. acceleration from idles at 1/4 to 1/2 throttle position, and
[SV51545(ALL)05/95]
c. choose three different speeds to do 1.5 minute steady state
throttle drives.
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Page 409 of 444
![FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
409
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[SV56500(ALL)01/95]
n
If vehicles are stored outside, they require regular
maintenance to protect against rust and damage.
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[SV56600(ALL)01/95]
Body
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[SV56700(ALL)01/95 FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
409
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[SV56500(ALL)01/95]
n
If vehicles are stored outside, they require regular
maintenance to protect against rust and damage.
*
[SV56600(ALL)01/95]
Body
*
[SV56700(ALL)01/95](/img/11/4952/w960_4952-408.png)
Servicing Your Explorer
409
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[SV56500(ALL)01/95]
n
If vehicles are stored outside, they require regular
maintenance to protect against rust and damage.
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[SV56600(ALL)01/95]
Body
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[SV56700(ALL)01/95]
n
Wash vehicle thoroughly to remove dirt, grease, oil, tar or
mud from exterior surfaces, rear wheel housing and
underside of front fenders.
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[SV56800(ALL)01/95]
n
Periodically wash vehicles stored in exposed locations.
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[SV56900(ALL)01/95]
n
Touch-up raw or primed metal to prevent rust.
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[SV57000(ALL)01/95]
n
Cover chrome and stainless steel parts with a thick coat of
auto wax to prevent discoloration. Re-wax as necessary when
the vehicle is washed.
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[SV57100(ALL)04/95]
n
Lubricate all hood, door and trunk lid hinges and latches
with a light grade oil.
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[SV57200(ALL)01/95]
n
Cover interior soft trim to prevent fading.
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[SV57300(ALL)01/95]
n
Keep all rubber parts free from oil and solvents.
%*
[SV57350(ALL)01/95]
Engine
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[SV57400(ALL)01/95]
n
Start engine every 15 days. Run at fast idle until it reaches
normal operating temperature.
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[SV57500(ALL)01/95]
n
With your foot on the brake, shift through all the gears
while the engine is running.
%*
[SV57600(ALL)01/95]
Fuel system
%*
[SV57700(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
*
[SV57900(ALL)03/95]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
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Page 419 of 444
![FORD EXPLORER 1996 2.G Owners Manual 419
[QI07700( X)07/95]
full page art:0090151-B
The 4.0L engine compartment
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[QI07700( X)07/95]
full page art:0090151-B
The 4.0L engine compartment
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419
[QI07700( X)07/95]
full page art:0090151-B
The 4.0L engine compartment
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Page 420 of 444
![FORD EXPLORER 1996 2.G Owners Manual 420
[QI07800( X)07/95]
full page art:0090136-A
The 5.0L engine compartment
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[QI07800( X)07/95]
full page art:0090136-A
The 5.0L engine compartment
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420
[QI07800( X)07/95]
full page art:0090136-A
The 5.0L engine compartment
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Page 421 of 444

Index
421
A
Accessory position on the ignition............. 67
Accessory power source, power point outlet....... 204
Additives, engine oil.................. 348
Air bag supplemental restraint system
and child safety seats..............26±27, 52
description.................... 24,28
disposal....................... 32
driver air bag................... 24,28
indicator light..................... 83
operation....................... 28
passenger air bag................. 26,28
proper seating.................... 26
service and information labels............. 28
tone generator.................. 30,32
wearing safety belts.................. 25
Air cleaner filter
location...................... 336
specifications.................... 405
Air suspension, check air ride system warning,
message center................. 100
Alarm, activating remote personal............ 162
All wheel drive.................... 258
Ambulance packages................... 5
Antenna, radio (see Electronic sound system). . . 207, 213, 241
Antifreeze (see Engine coolant)............. 352
Antifreeze (see Engine coolant)............. 352
Anti-lock brake system (ABS)
description..................... 261
noise........................ 263
see also Brake.................... 261
Anti-theft system
arming the system.................. 167
description..................... 167
disarming an untriggered system........... 168
disarming a triggered system............. 168
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Page 424 of 444

424
C
Canada, customer assistance.............. 324
Canada, warranty information.............. 3
Carbon monoxide in exhaust............... 76
Car seats for children (see Child safety seats)....... 52
Cassette tape player (see Electronic sound system) . . 214, 226
Catalytic converter.................. 399
Chains, tires..................... 369
Changing a tire.................... 299
Charging system gauge................. 89
Charging system warning light.............. 87
Child safety restraints
built-in child seat................... 34
child safety belts................... 65
child safety seats................... 52
Child safety seats
and air bags................... 27,52
attaching with tether straps.............. 64
automatic locking mode (retractor)......... 13,52
built-in child seat................... 34
in front seat................... 27,52
in rear outboard seat................. 52
in rear seat...................... 52
tether anchorage hardware............... 64
Chime
headlamps on.................... 91
key in ignition.................... 68
safety belt...................... 82
Circuit breakers, see also fuses............. 381
Cleaning your vehicle
built-in child seat................... 52
chrome and aluminum parts.............. 7
engine compartment................. 339
exterior....................... 6
exterior lamps................... 132
fabric....................... 186
headlamps..................... 132
File:unixx.ex
Update:Thu Feb 29 09:21:09 1996