transmission FORD EXPLORER 1996 2.G Service Manual

Servicing Your Explorer
349
%*
[SV13775(ALL)01/95]
Checking and Adding Engine Oil
*
[SV13800(ALL)03/95]
Since the proper amount of engine oil is important for safe
engine operation, check the oil using the dipstick each time you
put fuel in your vehicle. Remember the engine must be off, the
oil must be warm and the vehicle must be parked on level
ground.
%*
[SV13900(ALL)04/95]
Checking the engine oil level:
*
[SV14000(ALL)02/95]1.
Turn the engine off after it has warmed up and allow a few
minutes for the engine oil to drain back into the oil pan.
*
[SV14050(ALL)06/95]2.
Set the parking brake, making sure the gearshift is securely
latched in P (Park) or 1 (manual transmission).
*
[SV14100(ALL)02/95]3.
Open the hood. Protect yourself from engine heat.
*
[SV14200(ALL)03/95]4.
Locate the engine oil dipstick (highlighted in yellow) and
carefully pull it out of the engine.
*
[SV14300(ALL)01/95]5.
Wipe the dipstick clean and put it back into position, making
sure it is fully seated.
[SV14400(ALL)10/94]
7-1/2 pica art:0021256-B
Engine oil dipstick
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372
%*
[SV32725(ALL)03/95]
Help Us Protect Our Environment
*
[SV32750(ALL)04/95]
Ford Motor Company strongly recommends that used lead-acid
batteries be returned to an authorized recycling facility for
disposal.
*
[SV32775(ALL)02/95]
7-1/2 pica art:0040201-A
Battery recycling symbol
%*
[SV33000(ALL)01/95]
Because your vehicle's engine is electronically controlled by a
computer, some control conditions are maintained by power
from the battery. If you ever disconnect the battery, install a
new battery, or experience a dead battery, you must allow the
computer to ªrelearnº its idle conditions before your vehicle will
idle at its best. To let the engine do this, apply the parking
brake, put the gearshift in Park (automatic transmission) or
Neutral (manual transmission), turn off all the accessories, and
start the vehicle. Let the engine idle for at least one minute.
*
[SV33100(ALL)03/95]
If you do not let the engine relearn its idle, the idle quality of
your vehicle may be adversely affected until the idle is
relearned. Your vehicle will eventually relearn its idle while you
drive it, but it takes much longer than if you use the previous
procedure.
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Servicing Your Explorer
373
*
[SV33200(ALL)01/95]
RWARNING
Batteries normally produce explosive gases which can
cause personal injury. Therefore, do not allow flames,
sparks or lit tobacco to come near the battery. When
charging or working near a battery, always cover your
face and protect your eyes, and also provide ventilation.
%*
[SV33300(ALL)07/95]
RWARNING
Batteries contain sulfuric acid which burns skin, eyes,
and clothing.
*
[SV33310(ALL)07/95]
If the acid touches someone's skin, eyes, or clothing,
immediately flush the area with water for at least 15 minutes. If
someone swallows the acid, have him or her drink lots of milk
or water first, then Milk of Magnesia, a beaten egg, or vegetable
oil. Call a doctor immediately.
%*
[SV33400(ALL)06/95]
RWARNING
Applying too much pressure on the ends when lifting a
battery could cause acid to spill. Lift the battery with a
carrier or with your hands on the opposite corners.
%*
[SV33500(ALL)01/95]
Automatic Transmission Fluid
*
[SV33601(ALL)06/95]
Under normal driving conditions automatic transmission fluid
should be changed every 30,000 miles (48,000 km) or 21,000
miles (34,000 km) if under severe duty conditions. However, if
the transmission is not working properly, for instance, the
transmission may slip or shift slowly, or you may notice some
sign of fluid leakage, the fluid level should be checked.
*
[SV33701(ALL)05/95]
It is preferable to check the transmission fluid level at normal
operating temperature, after approximately 20 miles (30 km) of
driving. However, if necessary, you can check the fluid level
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374without having to drive 20 miles to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[SV33801(ALL)01/95]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow the fluid to
cool before checking.
%*
[SV33901(ALL)02/95]
Checking the Automatic Transmission Fluid
*
[SV33910(ALL)06/95]
With the vehicle on a level surface, start the engine and move
the transmission shift selector through all of the gear ranges
allowing sufficient time for each position to engage. Securely
latch the transmission shift selector in the P (Park) position,
fully set the parking brake and leave the engine running.
*
[SV33930(ALL)10/89]
RWARNING
Your vehicle should not be driven if the fluid level is
below the bottom hole on the dipstick and outside
temperatures are above50ÊF (10ÊC).
*
[SV33940(ALL)08/95]
Wipe off the dipstick cap (located on the passenger's side of the
engine), pull the dipstick out and wipe the indicator end clean.
Put the dipstick back into the filler tube and make sure it is
fully seated. Pull the dipstick out and read the fluid level.
*
[SV33950(ALL)03/90]
When checking fluid at normal operating temperature, the fluid
level should be within the crosshatched area on the dipstick.
When the vehicle has not been driven, and outside temperature
is above50ÊF (10ÊC), thefluid level should be between the holes
on the dipstick.
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Servicing Your Explorer
375
%*
[SV33960(ALL)08/95]
Adding Automatic Transmission Fluid
*
[SV33970(ALL)03/94]
The fluid type is stamped on the dipstick.Before adding any
fluid, be sure that the correct type will be used.
*
[SV33980(ALL)10/89]
Add fluid in 1/2 pint (.25L) increments through the filler tube
to bring the level to the correct area on the dipstick. If an
overfill occurs, excess fluid should be removed by a qualified
technician.
%*
[SV33990(ALL)09/95]
NOTE: Always dispose of used automotive fluids in a
responsible manner. Follow your community's
standards for disposing of these types of fluids. Call
your local recycling center to find out about recycling
automotive fluids.
[SV34000(ALL)04/94]
7-1/2 pica art:0021193-A
Automatic transmission dipstick
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376
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case. Remove the filler
plug. The fluid level should be up to the bottom of the filler
plug hole.
*
[SV34800(ALL)03/91]
If additional fluid is required:
*
[SV34900(ALL)01/95]1.
Add enough fluid through the filler plug hole to bring the
level up to the bottom of the hole. Use only fluid certified to
meet Ford Motor Company lubricant specification as listed
underRefill Capacities, Motorcraft Parts, and Lubricant
Specifications, later in this chapter.
*
[SV35000(ALL)03/91]2.
Replace the filler plug in its original position, making sure it
is fully seated.
%*
[SV35100(ALL)02/95]
The Clutch
*
[SV35200(ALL)03/91]
The clutch on your vehicle is automatically self-adjusting and
should not require any routine service.
*
[SV35301(ALL)03/91]
During normal operation the fluid level in the clutch reservoir
will slowly rise. If for any reason the fluid level drops, maintain
the fluid level at the step in the reservoir body.
%*
[SV35400(ALL)03/94]
If it becomes necessary to remove the reservoir cap, thoroughly
clean the reservoir cap before removing it to prevent dirt or
water from entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake fluid such as Ford
High Performance DOT 3 Brake Fluid, meeting Ford
specification ESA-M6C25-A.
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380
[SV38250(ALL)04/94]
10-1/2 pica
art:0021195-A
Power steering dipstick
[SV38550(ALL)07/95]
10-1/2 pica
art:0090155-A
Power steering dipstick location
*
[SV38800(ALL)07/94]5.
If the power steering fluid is low, add fluid in small
amounts, continuously checking the level, until you reach the
FULL HOT range. Do not overfill.
*
[SV38850(ALL)03/95]6.
When you are finished, put the dipstick back in and make
sure that it fits snugly.
[SV38900(ALL)05/95]
Use only power steering fluid that meets Ford specification such
as MERCONHAutomatic Transmission Fluid (or equivalent).
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402
*
[SV51500(ALL)07/95]
The engine must be warmed up and at operating temperature
before proceeding with the drive modes of the following OBD II
Drive Cycle.
*
[SV51505(ALL)06/95]1.
Start the engine. Drive or idle (in neutral) the vehicle for 4
minutes.
[SV51510(ALL)05/95]2.
Idle the vehicle in drive (neutral for automatic transmissions)
for 40 seconds.
[SV51515(ALL)05/95]3.
Accelerate the vehicle to 45 mph (72 km/h) (for manual
transmissions upshift from 1st to 5th gear, but hold in 2nd
for at least 5 seconds) at 1/4 to 1/2 throttle for 10 seconds.
*
[SV51520(ALL)05/95]4.
Drive the vehicle with a steady throttle at 45 mph
(72 km/h) (manual transmissions use 5th gear) for 30
seconds.
*
[SV51525(ALL)08/95]5.
Idle the vehicle in drive (neutral for manual transmissions)
for 40 seconds.
*
[SV51530(ALL)05/95]6.
Continue to drive the vehicle in city traffic at speeds
between 25 and 40 mph (40-64 km/h) (manual transmissions
primarily drive vehicles in 3rd and 4th gear when possible)
for 15 minutes. During the 15 minute drive cycle the
following modes must be achieved:
[SV51535(ALL)05/95]
a. at least 5 stop and idle modes at 10 seconds each.
[SV51540(ALL)05/95]
b. acceleration from idles at 1/4 to 1/2 throttle position, and
[SV51545(ALL)05/95]
c. choose three different speeds to do 1.5 minute steady state
throttle drives.
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Servicing Your Explorer
403
[SV51550(ALL)06/95]7.
Accelerate the vehicle up to between 45 and 60 mph
(72-97 km/h) (manual transmissions upshift to 5th gear).
This should take approximately 8 seconds.
*
[SV51555(ALL)05/95]8.
Drive vehicle and hold the throttle steady at the selected
speed between 45 and 60 mph (72-97 km/h) (manual
transmissions use 5th gear) for approximately 5 minutes.
*
[SV51560(ALL)05/95]9.
Drive the vehicle for 5 minutes at varying speeds between 45
and 60 mph (72-97 km/h) (manual transmissions use 5th
gear).
*
[SV51565(ALL)05/95]10.
Bring the vehicle back to idle. Idle in drive (manual
transmissions use 5th gear) for 40 seconds.
*
[SV51570(ALL)07/95]11.
OBD II drive cycle has been completed. Vehicle can be
turned off when convenient.
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422
Anti-theft system (continued)
triggering..................... 167
warning light..................... 88
Appeals (see Dispute settlement board)......... 319
Assistance (see Customer assistance).......... 317
Audio system (see Electronic sound system)....... 207
Autolamp system (see Headlamps).........128, 132
Autolock (see Keyless entry).............. 159
Automatic transaxle, fluid, specification......... 406
Automatic transmission
driving an automatic overdrive............ 248
fluid, adding.................... 375
fluid, checking................... 374
fluid, specification.................. 406
Axle
lubricant specifications................ 406
traction lok...................269, 363
B
Backing up...................... 248
Basic vehicle warranty.................. 3
Battery
acid, treating emergencies..........295, 372±373
battery saver.................... 166
charging system warning light............. 87
disconnecting.................... 298
how to service................... 371
jumping a disabled battery.............. 295
maintenance-free.................. 371
proper disposal, recycling.............. 372
replacement, specifications.............. 405
servicing...................... 371
voltage gauge.................. 87,89
when storing your vehicle.............. 410
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Update:Thu Feb 29 09:21:09 1996