brake FORD EXPLORER 1996 2.G Workshop Manual

370
[SV31575(ALL)01/95]
n
Local regulations may prohibit or restrict the use of tire
chains. Investigate the laws and regulations in your area
before installing chains.
*
[SV31600(ALL)01/95]
n
Put the chains on tightly with the ends held down securely.
Verify that no chain touches any wiring, brake lines, or fuel
lines. Follow the chain manufacturer's instructions.
*
[SV31700(ALL)01/95]
n
Drive slowly. If you can hear the chains rub or bang against
your vehicle, stop the vehicle and tighten the chains. If you
continue to hear the chains rub or bang against your vehicle,
remove the chains to prevent damage to your vehicle.
*
[SV31800(ALL)10/94]
n
Avoid fully loading your vehicle if possible.
*
[SV31850(ALL)11/94]
n
Tire chains may affect vehicle handling. Drive carefully and
avoid hard braking.
[SV31900(ALL)03/95]
Remove tire chains at the first opportunity after using them on
snow and ice. Do not use the chains on dry roads.
*
[SV31950(ALL)05/91]
n
Make sure your suspension insulation and bumpers are not
missing or worn to avoid damage to your vehicle.
%*
[SV31960(ALL)04/95]
Cleaning the Wheels
*
[SV31970(ALL)05/95]
Wash the wheels with the same detergent you use to wash your
vehicle's body. Do not use acid-based wheel cleaners, steel wool,
abrasives, fuel, or strong detergents. These substances will
damage protective coatings. Use tar and road oil remover to
remove grease and tar.
*
[SV31975(ALL)09/95]
NOTE: Before going to a car wash, find out if the brushes are
abrasive.
[SV31980(ALL)03/95]
If you have raised white letter tires that are difficult to clean
with regular detergent, use whitewall tire cleaner. Follow the
directions on the container and rinse the tires with plenty of
clean water.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

372
%*
[SV32725(ALL)03/95]
Help Us Protect Our Environment
*
[SV32750(ALL)04/95]
Ford Motor Company strongly recommends that used lead-acid
batteries be returned to an authorized recycling facility for
disposal.
*
[SV32775(ALL)02/95]
7-1/2 pica art:0040201-A
Battery recycling symbol
%*
[SV33000(ALL)01/95]
Because your vehicle's engine is electronically controlled by a
computer, some control conditions are maintained by power
from the battery. If you ever disconnect the battery, install a
new battery, or experience a dead battery, you must allow the
computer to ªrelearnº its idle conditions before your vehicle will
idle at its best. To let the engine do this, apply the parking
brake, put the gearshift in Park (automatic transmission) or
Neutral (manual transmission), turn off all the accessories, and
start the vehicle. Let the engine idle for at least one minute.
*
[SV33100(ALL)03/95]
If you do not let the engine relearn its idle, the idle quality of
your vehicle may be adversely affected until the idle is
relearned. Your vehicle will eventually relearn its idle while you
drive it, but it takes much longer than if you use the previous
procedure.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

374without having to drive 20 miles to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[SV33801(ALL)01/95]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow the fluid to
cool before checking.
%*
[SV33901(ALL)02/95]
Checking the Automatic Transmission Fluid
*
[SV33910(ALL)06/95]
With the vehicle on a level surface, start the engine and move
the transmission shift selector through all of the gear ranges
allowing sufficient time for each position to engage. Securely
latch the transmission shift selector in the P (Park) position,
fully set the parking brake and leave the engine running.
*
[SV33930(ALL)10/89]
RWARNING
Your vehicle should not be driven if the fluid level is
below the bottom hole on the dipstick and outside
temperatures are above50ÊF (10ÊC).
*
[SV33940(ALL)08/95]
Wipe off the dipstick cap (located on the passenger's side of the
engine), pull the dipstick out and wipe the indicator end clean.
Put the dipstick back into the filler tube and make sure it is
fully seated. Pull the dipstick out and read the fluid level.
*
[SV33950(ALL)03/90]
When checking fluid at normal operating temperature, the fluid
level should be within the crosshatched area on the dipstick.
When the vehicle has not been driven, and outside temperature
is above50ÊF (10ÊC), thefluid level should be between the holes
on the dipstick.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

376
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case. Remove the filler
plug. The fluid level should be up to the bottom of the filler
plug hole.
*
[SV34800(ALL)03/91]
If additional fluid is required:
*
[SV34900(ALL)01/95]1.
Add enough fluid through the filler plug hole to bring the
level up to the bottom of the hole. Use only fluid certified to
meet Ford Motor Company lubricant specification as listed
underRefill Capacities, Motorcraft Parts, and Lubricant
Specifications, later in this chapter.
*
[SV35000(ALL)03/91]2.
Replace the filler plug in its original position, making sure it
is fully seated.
%*
[SV35100(ALL)02/95]
The Clutch
*
[SV35200(ALL)03/91]
The clutch on your vehicle is automatically self-adjusting and
should not require any routine service.
*
[SV35301(ALL)03/91]
During normal operation the fluid level in the clutch reservoir
will slowly rise. If for any reason the fluid level drops, maintain
the fluid level at the step in the reservoir body.
%*
[SV35400(ALL)03/94]
If it becomes necessary to remove the reservoir cap, thoroughly
clean the reservoir cap before removing it to prevent dirt or
water from entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake fluid such as Ford
High Performance DOT 3 Brake Fluid, meeting Ford
specification ESA-M6C25-A.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
377
[SV35500(ALL)10/94]
10-1/2 pica art:0020376-E
Clutch fluid reservoir
%*
[SV35800(ALL)07/95]
Driveline Universal Joint and Slip Yoke
*
[SV36000(ALL)06/93]
The universal joints that come standard with your vehicle do
not require lubrication. If your original equipment universal
joints are replaced with universal joints equipped with grease
fittings, lubrication will be necessary at the intervals shown in
theMaintenance Schedule and Recordbooklet.
%*
[SV36300(ALL)03/95]
Brake Fluid
*
[SV36350(ALL)05/90]
Your vehicle is equipped with a brake fluid level indicator in
the master cylinder which lights the BRAKE warning light on
the instrument panel when the brake fluid level is low.
*
[SV36400(ALL)03/95]
Under normal circumstances, your vehicle should not use up
brake fluid rapidly. However, expect the level of the brake fluid
to slowly fall as you put more mileage on your vehicle and the
brake pads wear.
*
[SV36500(ALL)08/95]
Check the brake fluid at least once a year. You can do this by
looking at the fluid level in the plastic brake fluid reservoir on
the master cylinder. The fluid level should be at or near the
MAX mark.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

378
*
[SV36550(ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560(ALL)07/95]
If brake fluid contacts eyes, flush eyes with running water for
15 minutes. Get medical attention if irritation persists. If taken
internally, drink water and induce vomiting. Get medical
attention immediately.
*
[SV36600(ALL)03/95]
If the fluid is low, carefully clean and remove the cap from the
reservoir. Fill the reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA,
C6AZ-19542-BA, or equivalent DOT 3 fluid meeting Ford
specification ESA-M6C25-A.
*
[SV36850(ALL)12/91]
NOTE: If brake fluid is spilled on painted surfaces, it must
be flushed and wiped away immediately. Brake fluid
may dissolve the paint finish on your vehicle.
*
[SV36900(ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
*
[SV37000(ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV37100(ALL)01/95]
If you find that the fluid level is excessively low Ð below the
seam or ridge on the outside of the plastic reservoir Ð have the
brake system inspected.
*
[SV37200(ALL)01/95]
RWARNING
Do not let the reservoir for the master cylinder run dry.
This may cause the brakes to fail.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
379
[SV37500(ALL)04/94]
7-1/2 pica art:0020382-C
Brake master cylinder
%*
[SV37600(ALL)03/95]
Power Steering Fluid
*
[SV37700(ALL)01/95]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
%*
[SV37800(ALL)03/95]
Checking and Adding Power Steering Fluid
*
[SV37900(ALL)02/95]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will be at the right temperature when the engine
coolant temperature gauge in the instrument cluster is near
the center of the NORMAL operating temperature range.
*
[SV38000(ALL)01/95]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[SV38100(ALL)05/95]3.
Turn the engine off.
%*
[SV38200(ALL)03/94]4.
Check the fluid level on the dipstick (which is highlighted in
yellow in your vehicle). The fluid level should be between
the arrows in the FULL HOT range, which is marked on the
side of the dipstick, opposite the side marked FULL COLD.
Do not add fluid if the level is within the FULL HOT range.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

392
%*
[SV44600(ALL)03/95]
Lights and Bulb Replacement
*
[SV44700(ALL)01/95]
It is a good idea to check the operation of the following lights
frequently:
*
[SV44800(ALL)01/95]
n
headlamps
*
[SV44850(ALL)02/95]
n
high-mount brakelamp
*
[SV44900(ALL)01/95]
n
tail lamps
*
[SV45000(ALL)01/95]
n
brakelamps
*
[SV45100(ALL)01/95]
n
hazard flasher
*
[SV45200(ALL)01/95]
n
turn signals
*
[SV45300(ALL)01/95]
n
license plate lamp
*
[SV45350(ALL)02/95]
n
fog lamps
%*
[SV45400(ALL)01/95]
The alignment of your headlamps should be checked if:
*
[SV45500(ALL)01/95]
n
oncoming motorists frequently signal you to turn off your
vehicle's high beams when you do not have the high beams
on
*
[SV45600(ALL)01/95]
n
the headlamps do not seem to give you enough light to see
clearly at night
*
[SV45700(ALL)01/95]
n
the headlamp beams are pointed substantially away from a
position slightly down and to the right
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
409
*
[SV56500(ALL)01/95]
n
If vehicles are stored outside, they require regular
maintenance to protect against rust and damage.
*
[SV56600(ALL)01/95]
Body
*
[SV56700(ALL)01/95]
n
Wash vehicle thoroughly to remove dirt, grease, oil, tar or
mud from exterior surfaces, rear wheel housing and
underside of front fenders.
*
[SV56800(ALL)01/95]
n
Periodically wash vehicles stored in exposed locations.
*
[SV56900(ALL)01/95]
n
Touch-up raw or primed metal to prevent rust.
*
[SV57000(ALL)01/95]
n
Cover chrome and stainless steel parts with a thick coat of
auto wax to prevent discoloration. Re-wax as necessary when
the vehicle is washed.
*
[SV57100(ALL)04/95]
n
Lubricate all hood, door and trunk lid hinges and latches
with a light grade oil.
*
[SV57200(ALL)01/95]
n
Cover interior soft trim to prevent fading.
*
[SV57300(ALL)01/95]
n
Keep all rubber parts free from oil and solvents.
%*
[SV57350(ALL)01/95]
Engine
*
[SV57400(ALL)01/95]
n
Start engine every 15 days. Run at fast idle until it reaches
normal operating temperature.
*
[SV57500(ALL)01/95]
n
With your foot on the brake, shift through all the gears
while the engine is running.
%*
[SV57600(ALL)01/95]
Fuel system
%*
[SV57700(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
*
[SV57900(ALL)03/95]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

410
*
[SV58000(ALL)01/95]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[SV58100(ALL)01/95]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
%*
[SV58200(ALL)01/95]
Cooling system
*
[SV58300(ALL)01/95]
n
Protect against freezing temperatures.
%*
[SV58400(ALL)01/95]
Battery
*
[SV58500(ALL)01/95]
n
Check and recharge as necessary.
*
[SV58600(ALL)01/95]
n
Keep connections clean and covered with a light coat of
grease.
%*
[SV58700(ALL)01/95]
Brakes
*
[SV58800(ALL)01/95]
n
Make sure brakes and parking brake are fully released.
%*
[SV58900(ALL)01/95]
Tires
*
[SV59000(ALL)05/95]
n
Maintain recommended air pressure.
*
[SV59100(ALL)01/95]
Miscellaneous
*
[SV59200(ALL)01/95]
n
Make sure all linkages, cables, levers and clevis pins under
vehicle are covered with grease to prevent rust.
*
[SV59300(ALL)03/95]
n
Move vehicles at least 25 feet (8 m) every 15 days to
lubricate working parts and prevent corrosion.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996