engine FORD EXPLORER 1998 2.G Service Manual

Fuse/Relay
LocationFuse Amp
RatingDescription
2 - NOT USED
3 30A* Heated Backlight
4 15A* Fog Lamps and Daytime Running Lamps
5 10A* Air Bag Diagnostic Monitor
6 10A* Powertrain Control Module
7 30A* 4 Wheel Anti-Lock System (4WABS)
Module
8 15A* Rear Wiper Motor
9 20A* Fuel Pump Relay and RAP Module
10 15A* Horn Relay
11 15A* Parklamps Relay and Mainlight Switch
12 30A* Mainlight Switch and Multifunction Switch
13 15A* Heated Oxygen Sensor, EGR Vacuum
Regulator, EVR Solenoid, Camshaft Position
(CMP) Sensor, Canister Vent Solenoid
14 30A* Generator/Voltage Regulator
15 - NOT USED
1 - Wiper Park Relay
2 - A/C Relay
3 - Wiper High/Low Relay
4 - PCM Power Relay
5 - Fuel Pump Relay
6 - Starter Relay
7 - Horn Relay
8 - Rear Wipe Down Relay
9 - Blower Motor Relay
10 - Rear Wipe Up Relay
1 - NOT USED
1 - NOT USED
2 - Electronic Engine Controls Diode
* Mini Fuses ** Maxi Fuses
15.0L Engines Only
Roadside emergencies
143

JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Do not push start your vehicle. You could damage the catalytic
converter.
Batteries contain sulfuric acid which burns skin, eyes, and
clothing.
Preparing your vehicle
Also see the label on the battery.
1. Use only a 12±volt supply to start your vehicle. If you connect your
battery to a 24±volt power supply you can damage your starter, ignition
system and other electrical components.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle's electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure theydo nottouch. Set the parking brake on both vehicles
and stay clear of the engine cooling fan and other moving parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Position the vehicles so that they do not touch one another.
2. Switch off the engine. Switch off any unnecessary electrical
equipment.
3. Connect the positive (+) terminal of the discharged battery (1) to the
positive (+) terminal of the booster battery (2).
4. Connect one end of the second lead to the negative (-) terminal of the
booster battery (3) and the other end to a metal part of the engine to be
started (4), not to the negative (-) terminal of the discharged battery.
Roadside emergencies
149

²except 4.0L SOHC
5. Make sure that the jump leads are clear of moving parts of the engine.
Do not connect the end of the second cable to the negative (-)
terminal of the battery to be jumped. A spark may cause an
explosion of the gases that surround the battery.
Jump starting
1. Start the booster vehicle and run the engine at moderately increased
speed.
2. Start the engine of the vehicle with the discharged battery.
3. Once the engine has been started, run both vehicles for a further
three minutes before disconnecting the leads.
Removing the jumper cables
1. Remove the jumper cables in reverse order. Take the cable off the
metallic surface (1) first, followed by the cable on the negative (-)
booster battery terminal (2).
2. Remove the cable from the positive (+) terminal of the booster battery
(3) and then the discharged battery (4).
+–
+–
14
3
2
Roadside emergencies
151

²except 4.0L SOHC
3. After the disabled vehicle has been started, allow it to idle for a while
so the engine can ``relearn'' its idle conditions.
+–
+–
41
2
3
Roadside emergencies
153

SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a ``Service Guide'' which makes tracking routine service
easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ``Warranty Guide'' to find out
which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
²Do not work on a hot engine.
²When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ``relearn'' its idle
conditions before your vehicle will drive properly, as explained inBattery
in this chapter.
Working with the engine off
²Automatic transmission:
1. Set the parking brake and
ensure the gearshift is securely latched in P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
²Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1 (First).
Maintenance and care
156

3. Turn off the engine and remove the key.
4. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
²Automatic transmission:
1. Set the parking brake and
ensure the gearshift is securely latched in P (Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
²Manual transmission:
1. Set the parking brake,
depress the clutch and place the gearshift in N (Neutral).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
steering column on the instrument
panel.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood. Lift the hood until the lift
cylinders hold it open.
Maintenance and care
157

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L EFI engine
1. Windshield washer fluid reservoir
2. Engine oil fill cap
3. Transmission fluid dipstick (automatic transmission only)
4. Engine oil dipstick
5. Power steering fluid reservoir
6. Brake fluid reservoir
7. Clutch fluid reservoir (manual transmission only)
8. Battery
9. Air filter assembly
10. Engine coolant reservoir
10
1235674
89
Maintenance and care
158

4.0L SOHC engine
1. Windshield washer fluid reservoir
2. Transmission fluid dipstick
3. Engine oil fill cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Battery
7. Power steering fluid reservoir
8. Air filter assembly
9. Engine coolant reservoir
9
13425
867
Maintenance and care
159

5.0L engine
1. Engine coolant reservoir
2. Windshield washer fluid reservoir
3. Engine oil fill cap
4. Automatic transmission fluid dipstick
5. Brake fluid reservoir
6. Battery
7. Power steering fluid reservoir
8. Engine oil dipstick
9. Air filter assembly
ENGINE OIL
Checking the engine oil
Check the engine oil each time you fuel your vehicle.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
1
23
6
54
879
Maintenance and care
160

3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmissions) or 1 (First) (manual transmissions).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
²4.0L engines
²5.0L engine
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
ADD 1 QTFULL
MAX MIN
Maintenance and care
161