fuel FORD EXPLORER 2000 2.G Service Manual

²4.0L OHV
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
The brushes used in some automatic car washes may damage the finish
on your wheels. Before going to a car wash, find out if the brushes are
abrasive.
Underbody
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
Cleaning non-painted plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
Maintenance and care
262

Cleaning the exterior lamps
Wash with the same detergent as the exterior of your vehicle. If
necessary, use a tar remover such as Ford Extra Strength Tar and Road
Oil Remover (B7A-19520±AA).
To avoid scratching the lamps, do not use a dry paper towel, chemical
solvents or abrasive cleaners.
Cleaning the wiper blades, windshield and rear window
If the wiper blades do not wipe properly, clean the wiper blade rubber
element with undiluted windshield washer solution or a mild detergent.
To avoid damaging the blades, do not use fuel, kerosene, paint thinner or
other solvents.
If the wiper still does not wipe properly, this could be caused by
substances on the windshield or rear window such as tree sap and some
hot wax treatments used by commercial car washes. Clean the outside of
the windshield or rear window with a non-abrasive cleaner such as Ford
Ultra-Clear Spray Glass Cleaner, (E4AZ-19C507±AA), available from your
Ford Dealer.Do notuse abrasive cleansers on glass as they may cause
scratches. The windshield or rear window is clean if beads do not form
when you rinse it with water. The windshield, rear window and wiper
blades should be cleaned on a regular basis, and blades or rubber
elements replaced when worn.
Cleaning seats equipped with side air bags
Remove dust and loose dirt with a whisk broom or a vacuum cleaner.
Remove fresh spots immediately. Follow the directions that come with
the cleaner. Do not saturate the seat cover with upholstery cleaner.
Do not use chemical solvents or strong detergents when cleaning
the seat mounted side air bag. Such products could contaminate
the side air bag system and affect performance of the side air bag in a
collision.
Cleaning the instrument panel
Clean with a damp cloth, then dry with a dry cloth.
Avoid cleaner or polish that increases the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Maintenance and care
263

MOTORCRAFT PART NUMBERS
Component 4.0L OHV V6
engine4.0L SOHC V6
engine5.0L V8 engine
Air filter
elementFA-1658 FA-1658 FA-1658
Fuel filter FG-986B FG-986B FG-986B
Battery BXT-65-650 BXT-65-650 BXT-65-650
Oil filter FL-1A FL-1A FL-820S
PCV valve EV-225 EV-225 EV-152
Spark plugs* AGSF-22PP AGSF-22PP AWSF-32EE
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L
(5.0 quarts)
Fuel tank N/A 2 door 66.2L
(17.5 gallons)
4 door 75.5L
(21.0 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir or
dipstick
Capacities and specifications
266

6Vehicles equipped with 4.0L OHV V6 and4.0L SOHC V6 engines may be
equipped with a conventional rear axle. Refer to your scheduled
maintenance guide for axle fluid change intervals.
7Vehicles equipped with 4.0L OHV V6 and4.0L SOHC V6 engines and
3.73:1 or 4.10:1 rear axle ratios or with a 5.0L V8 engine require
synthetic rear axle lubricant. Rear axles containing synthetic lubricant
are lubricated for life. These lubricants are not to be checked or changed
unless a leak is suspected or service is required. The axle lubricant
should be changed any time the axle has been submerged in water.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidHigh
Perfromance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Capacities and specifications
269

ENGINE DATA
Engine4.0L OHV V6
engine4.0L SOHC V6
engine5.0L V8 engine
Cubic inches 245 245 302
Required fuel 87 octane 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.0:1 9.7:1 9.15:1
VEHICLE DIMENSIONS
Dimensions 2-Door 4x2 XL Model
mm (in.)2-Door 4x4 Sport
Model mm (in.)
(1) Overall length 4 608 (181.4) 4 608 (181.4)
(2) Overall width 1 783 (70.2) 1 783 (70.2)
(3) Maximum
height1 704 (67.1) 1 779 (70.0)*
(4) Wheelbase 2 585 (101.8) 2 585 (101.8)
(5) Front track 1 486 (58.5) 1 486 (58.5)
(5) Rear track 1 487 (58.5) 1 487 (58.5)
* Height includes roof rack
Dimensions 4-Door 4x2 XL Model
mm (in.)4-Door 4x4 XLT
Model mm (in.)
(1) Overall length 4 857 (191.2) 4 857 (191.2)
(2) Overall width 1 783 (70.2) 1 783 (70.2)
(3) Maximum
height1 719 (67.7) 1 793 (70.6)*
(4) Wheelbase 2 835 (111.6) 2 835 (111.6)
(5) Front track 1 486 (58.5) 1 486 (58.5)
(5) Rear track 1 487 (58.5) 1 487 (58.5)
Capacities and specifications
272

UTILIZING THE MEDIATION/ARBITRATION PROGRAM
(CANADA ONLY)
In those cases where you continue to feel that the efforts by Ford and
the dealer to resolve a factory-related vehicle service concern have been
unsatisfactory, Ford of Canada participates in an impartial third party
mediation/arbitration program administered by the Canadian Motor
Vehicle Arbitration Plan (CAMVAP).
The CAMVAP program is a straight-forward and relatively speedy
alternative to resolve a disagreement when all other efforts to produce a
settlement have failed. This procedure is without cost to you and is
designed to eliminate the need for lengthy and expensive legal
proceedings.
In the CAMVAP program, impartial third-party arbitrators conduct
hearings at mutually convenient times and places in an informal
environment. These impartial arbitrators review the positions of the
parties, make decisions and, when appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair, and final; the arbitrator's
award is binding both to you and Ford of Canada.
CAMVAP services are available in all territories and provinces, except
Quebec. For more information, without charge or obligation, call your
CAMVAP Provincial Administrator directly at 1-800-207-0685.
GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
Before exporting your vehicle to a foreign country, contact the
appropriate foreign embassy or consulate. These officials can inform you
of local vehicle registration regulations and where to find unleaded fuel.
If you cannot find unleaded fuel or can only get fuel with an anti-knock
index lower than is recommended for your vehicle, contact a district or
owner relations/customer assistance office.
The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper fuel.
In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
Customer assistance
281

Driving under special
conditions ..........................172, 175
mud ..........................171±172, 174
sand .................................172, 174
snow and ice ...171, 173±174, 176
through water .........172, 174, 179
E
Emergencies, roadside
jump-starting ..........................204
Emission control system ..........252
Engine ........................................272
check engine/service engine
soon light ....................................8
cleaning ...................................260
coolant .....................................223
idle speed control ...................236
lubrication
specifications ..................269, 272
refill capacities ........................266
service points ..................215±217
starting after a collision .........190
Engine block heater .................153
Engine oil ..................................217
checking and adding ..............217
dipstick ....................................217
filter, specifications ........220, 266
recommendations ...................220
refill capacities ........................266
specifications ..................269, 272
Exhaust fumes ..........................153
F
Floor mats .................................105
Fluid capacities .........................266
Foglamps .....................................21
Four-Wheel Drive vehicles..12, 168control trac .......................33, 168
description ......................169±170
driving off road ...............171, 174
electronic shift ..........................33
preparing to drive your
vehicle .....................................158
Fuel ............................................244
calculating fuel
economy ............................18, 248
cap .......................................9, 247
capacity ...................................266
choosing the right fuel ...........246
comparisons with EPA fuel
economy estimates .................251
detergent in fuel .....................247
filling your vehicle
with fuel ..................244, 247, 249
filter, specifications ........248, 266
fuel pump shut-off switch .....190
gauge .........................................16
improving fuel economy ........248
octane rating ...................246, 272
quality ......................................246
running out of fuel .................247
safety information relating
to automotive fuels ................244
Fuses ..................................191, 193
G
Garage door opener ..............90, 94
Gas cap (see Fuel cap) ........9, 247
Gas mileage
(see Fuel economy) .................248
Gauges .........................................14
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................14
engine oil pressure gauge ........16
fuel gauge ..................................16
Index
290

fog lamps ...................................21
headlamps .................................21
headlamps, flash to pass ..........22
instrument panel, dimming .....22
replacing bulbs ...............253±257
Lane change indicator
(see Turn signal) ........................81
Liftgate ......................................105
Lights, warning and indicator ......8
air bag ........................................10
anti-lock brakes (ABS) ....10, 156
anti-theft ...................................11
brake ..........................................10
charging system ........................11
check coolant ............................11
check engine ...............................8
cruise indicator .........................13
door ajar ....................................12
fuel cap light ...............................9
high beam .................................11
overdrive off ..............................12
safety belt .................................10
speed control ............................86
turn signal indicator .................11
Load limits .................................176
GAWR ......................................176
GVWR ......................................176
trailer towing ..........................176
Loading instructions .................178
Locks
autolock ...................................114
childproof ................................102
Lubricant specifications ...269, 272
Lumbar support, seats .....122±123
M
Manual transmission .................166
fluid capacities ........................266lubricant specifications ..........272
reverse .....................................168
Message center ...........................17
english/metric button ...............17
reset button ..............................18
system check button ................19
Mirrors
automatic dimming
rearview mirror .......................100
cleaning ...................................265
fold away .................................103
heated ......................................103
side view mirrors (power) .....102
Moon roof ....................................91
Motorcraft parts ................248, 266
O
Octane rating ............................246
Odometer .....................................15
Off-Road Driving .......................174
Oil (see Engine oil) ..................217
P
Panic alarm feature, remote
entry system ..............................108
Parking brake ............................156
Parts (see Motorcraft parts) ....266
Power distribution box
(see Fuses) ...............................196
Power door locks ......................101
Power steering ..........................157
fluid, checking and adding ....228
fluid, refill capacity ................266
fluid, specifications .........269, 272
Index
292

Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity (2 door) 66.2L (17.5 gallons)
Fuel tank capacity (4 door) 75.5L (22.5 gallons)
4.0L Engine oil capacity (includes
filter change)4.7L (5.0 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford specification
WSS-M2C153-G.
4.6L Engine oil capacity (includes
filter change)4.7L (5.0 quarts). Use Motorcraft
SAE 5W-20 Super Premium Motor
Oil, Ford specification
WSS-M2C153-G.
Tire size and pressure Refer to the Certification Label on
inside of driver's door.
Hood release Pull handle under the instrument
panel.
Coolant capacity-(4.0L OHV V6
engine)
111.4L (12.0 quarts)
Coolant capacity-(4.0L SOHC V6
engine)
113.2L (14.0 quarts)
Coolant capacity (5.0L V8 engine)
114.9L (15.7 quarts)
Power steering fluid capacity Fill to line on reservoir or dipstick.
Use Motorcraft MERCONtAT F.
Manual transmission fluid capacity
22.6L (5.6 pints). Use Motorcraft
MERCONtAT F.
Automatic transmission fluid
capacity (4R70W with 5.0L V8
engine)
2
13.1L (13.9 quarts). Use
Motorcraft MERCONtV ATF.3
Automatic transmission fluid
capacity (4x2 vehicles with 5R55E
and 4.0L V6 engines)
2
9.5L (10.0 quarts). Use Motorcraft
MERCONtV ATF.3
Automatic transmission fluid
capacity (4x4 vehicles with 5R55E
and 4.0L V6 engines
2
9.8L (10.3 quarts). Use Motorcraft
MERCONtV ATF.3
Filling station information
295