fuel FORD EXPLORER 2001 2.G Service Manual

EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with applicable
exhaust emission standards. To make sure that the catalytic converter and
other emission control components continue to work properly:
²Use only the specified fuel listed.
²Avoid running out of fuel.
²Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
²Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the ªCheck Engineº light, charging system warning light
or the temperature warning light, fluid leaks, strange odors, smoke or
loss of engine power, could indicate that the emission control system is
not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Maintenance and care
242

²4.0L SOHC
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
The brushes used in some automatic car washes may damage the finish on
your wheels. Before going to a car wash, find out if the brushes are abrasive.
Underbody
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
Cleaning non-painted plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
Cleaning the exterior lamps
Wash with the same detergent as the exterior of your vehicle. If
necessary, use a tar remover such as Ford Extra Strength Tar and Road
Oil Remover (B7A-19520±AA).
To avoid scratching the lamps, do not use a dry paper towel, chemical
solvents or abrasive cleaners.
Maintenance and care
251

Cleaning the wiper blades, windshield and rear window
If the wiper blades do not wipe properly, clean the wiper blade rubber
element with undiluted windshield washer solution or a mild detergent.
To avoid damaging the blades, do not use fuel, kerosene, paint thinner or
other solvents.
If the wiper still does not wipe properly, this could be caused by
substances on the windshield or rear window such as tree sap and some
hot wax treatments used by commercial car washes. Clean the outside of
the windshield or rear window with a non-abrasive cleaner such as Ford
Ultra-Clear Spray Glass Cleaner, (E4AZ-19C507±AA), available from your
Ford Dealer.Do notuse abrasive cleansers on glass as they may cause
scratches. The windshield or rear window is clean if beads do not form
when you rinse it with water. The windshield, rear window and wiper
blades should be cleaned on a regular basis, and blades or rubber
elements replaced when worn.
Cleaning seats equipped with side air bags
Remove dust and loose dirt with a whisk broom or a vacuum cleaner.
Remove fresh spots immediately. Follow the directions that come with
the cleaner. Do not saturate the seat cover with upholstery cleaner.
Do not use chemical solvents or strong detergents when cleaning
the seat mounted side air bag. Such products could contaminate
the side air bag system and affect performance of the side air bag in a
collision.
Cleaning the instrument panel
Clean with a damp cloth, then dry with a dry cloth.
Avoid cleaner or polish that increases the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
Maintenance and care
252

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 5.0L V8 engine
Air filter element FA-1658 FA-1658
Fuel filter FG-986B FG-986B
Battery BXT-65-650 BXT-65-650
Oil filter FL-1A FL-820S
PCV valve EV-225 EV-152
Spark plugs* AGSF-22PP** AWSF-32EE
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil5.0L 4.7L
(5.0 quarts)
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 4.7L
(5.0 quarts)
Fuel tank N/A All 87.1L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir or
dipstick
Capacities and specifications
255

LUBRICANT SPECIFICATIONS
ItemFord Part Name
or equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates and
rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat tracksMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidHigh
Perfromance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant
1Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-10-c)ESE-M97B44-A
Engine oil
5.0L V8Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSPWSS-M2C153-H
with API
Certification
Mark
Engine oil
4.0L SOHC V6MotorcraftSAE
5W-30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C153-G
with API
Certification
Mark
Lock cylindersMotorcraft
penetrating and
lock lubricantMotorcraft XL-1 none
Automatic
transmission
2Motorcraft
MERCONtVATFXT-5-QM MERCONtV
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Capacities and specifications
258

ENGINE DATA
Engine4.0L SOHC V6
engine5.0L V8 engine
Cubic inches 245 302
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.15:1
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XL Model mm
(in.)
(1) Overall length 4 813 (189.5)
(2) Overall width 1 832 (72.1)
(3) Maximum height 1 817 (71.5)
(4) Wheelbase 2 889 (113.7)
(5) Front track 1 547 (60.9)
(5) Rear track 1 554 (61.2)
* Height includes roof rack and P255 tire
Capacities and specifications
260

You may also contact the North American Customer Relationship Center
at 1-800-392-3673 (Ford), TDD for the hearing impaired: 1-800-232-5952
or by writing to the Center at the following address:
Ford Motor Company
Customer Relationship Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA
ONLY)
In those cases where you continue to feel that the efforts by Ford and
the dealer to resolve a factory-related vehicle service concern have been
unsatisfactory, Ford of Canada participates in an impartial third party
mediation/arbitration program administered by the Canadian Motor
Vehicle Arbitration Plan (CAMVAP).
The CAMVAP program is a straight-forward and relatively speedy
alternative to resolve a disagreement when all other efforts to produce a
settlement have failed. This procedure is without cost to you and is
designed to eliminate the need for lengthy and expensive legal
proceedings.
In the CAMVAP program, impartial third-party arbitrators conduct
hearings at mutually convenient times and places in an informal
environment. These impartial arbitrators review the positions of the
parties, make decisions and, when appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair, and final; the arbitrator's
award is binding both to you and Ford of Canada.
CAMVAP services are available in all territories and provinces, except
Quebec. For more information, without charge or obligation, call your
CAMVAP Provincial Administrator directly at 1-800-207-0685.
GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
Before exporting your vehicle to a foreign country, contact the
appropriate foreign embassy or consulate. These officials can inform you
of local vehicle registration regulations and where to find unleaded fuel.
If you cannot find unleaded fuel or can only get fuel with an anti-knock
index lower than is recommended for your vehicle, contact a district or
owner relations/customer relationship office.
Customer assistance
269

The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper
fuel.
In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
If your vehicle must be serviced while you are traveling or living in
Central or South America, the Caribbean, or the Middle East, contact the
nearest Ford dealership. If the dealership cannot help you, write or call:
FORD MOTOR COMPANY
WORLDWIDE DIRECT MARKET OPERATIONS
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford
dealership. If the dealership employees cannot help you, they can direct
you to the nearest Ford affiliate office.
If you buy your vehicle in North America and then relocate outside of
the U.S. or Canada, register your vehicle identification number (VIN) and
new address with Ford Motor Company Worldwide Direct Market
Operations.
FORD CAR CARE PRODUCTS FOR YOUR VEHICLE
Ford has many quality products available from your dealer to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials and that meet or exceed
Ford's rigid specifications. For best results, use the following or products
of equivalent quality:
Ford Custom Clearcoat Polish*
Ford Custom Silicone Gloss Polish
Ford Custom Vinyl Protectant* (not available in Canada)
Motorcraft Vinyl Conditioner (Canada only)
Customer assistance
270

E
Emergencies, roadside
jump-starting ..........................199
Emission control system ..........242
Engine ........................................260
check engine/service engine
soon light ....................................8
cleaning ...................................250
coolant .....................................216
idle speed control ...................225
lubrication
specifications ..................258, 260
refill capacities ........................255
service points ..................209±210
starting after a collision .........186
Engine block heater .................154
Engine oil ..................................210
checking and adding ..............210
dipstick ....................................210
filter, specifications ........213, 255
recommendations ...................213
refill capacities ........................255
specifications ..................258, 260
Exhaust fumes ..........................155
F
Floor mats .................................107
Fluid capacities .........................255
Foglamps .....................................22
Four-Wheel Drive vehicles...12, 167
control trac .......................34, 168
description ......................168±169
driving off road ...............170, 173
electronic shift ..........................34
preparing to drive your
vehicle .....................................161Fuel ............................................234
calculating fuel economy...18, 238
cap .......................................9, 237
capacity ...................................255
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................234, 237, 239
filter, specifications ........238, 255
fuel pump shut-off switch .....186
gauge .........................................16
improving fuel economy ........238
octane rating ...................236, 260
quality ......................................236
running out of fuel .................237
safety information relating to
automotive fuels .....................234
Fuses ..................................187, 189
G
Garage door opener ..............92, 96
Gas cap (see Fuel cap) ........9, 237
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................13
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................14
engine oil pressure gauge ........16
fuel gauge ..................................16
odometer ...................................15
speedometer .............................14
tachometer ................................15
trip odometer ............................15
GAWR (Gross Axle Weight
Rating) .......................................176
calculating ...............................178
Index
278

air bag ........................................10
anti-lock brakes (ABS) ....10, 158
anti-theft ...................................11
brake ..........................................10
charging system ........................11
check coolant ............................11
check engine ...............................8
cruise indicator .........................13
door ajar ....................................12
fuel cap light ...............................9
high beam .................................11
overdrive off ..............................12
safety belt .................................10
speed control ............................88
turn signal indicator .................11
Load limits .................................176
GAWR ......................................176
GVWR ......................................176
trailer towing ..........................176
Loading instructions .................177
Locks
autolock ...................................116
childproof ................................104
Lubricant specifications ...258, 260
Lumbar support, seats .....124±125
M
Manual transmission
fluid capacities ........................255
lubricant specifications ..........260
Message center ...........................17
english/metric button ...............17
reset button ..............................19
system check button ................19
Mirrors
automatic dimming rearview
mirror ......................................102
cleaning ...................................254fold away .................................105
heated ......................................105
side view mirrors (power) .....104
Moon roof ....................................93
Motorcraft parts ................238, 255
O
Octane rating ............................236
Odometer .....................................15
Off-Road Driving .......................173
Oil (see Engine oil) ..................210
P
Panic alarm feature, remote
entry system ..............................110
Parking brake ............................158
Parts (see Motorcraft parts) ....255
Power distribution box (see
Fuses) ........................................192
Power door locks ......................103
Power steering ..........................159
fluid, checking and adding ....220
fluid, refill capacity ................255
fluid, specifications .........258, 260
Preparing to drive your
vehicle ........................................161
R
Radio ............................................36
Relays ........................................187
Remote entry system .......109±110
illuminated entry ....................113
locking/unlocking doors .........110
panic alarm .............................110
Index
280