FORD EXPLORER 2002 3.G Owners Manual

Replacing headlamp bulbs
The high beam and low beam bulbs are located in the headlamp
assembly. Follow the same steps to replace either bulb:
To remove the headlamp bulb:
1. Make sure headlamp switch is in
OFF position, then open the hood.
2. At the back of the headlamp, pry
up the two retainer pins until they
stop to release the headlamp
assembly from the vehicle and pull
headlamp forward.
1. Disconnect the electrical
connector from the bulb by pushing
the center tab and pulling
downward.
2. Remove the old bulb from the
lamp assembly by turning to unlock
and pulling it straight out of the
lamp assembly.
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children's reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
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If the bulb is accidentally touched, it should be cleaned with rubbing
alcohol before being used.
1. Install the new bulb in lamp assembly by pushing straight in and
turning to lock in position. You may need to turn the bulb slightly to
align the grooves in the plastic base with the tabs in the lamp assembly.
2. Connect the electrical connector to the bulb.
3. Install the headlamp on vehicle by aligning the lamp on the vehicle,
push rearward to fully seat the lamp assembly then push the two
retainer pins down.
4. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking lamp/turn signal/sidemarker bulbs
1. Make sure headlamp switch is in
OFF position, then open the hood.
2. Remove screw from the lamp
assembly.
3. Disengage lamp assembly by
pulling forward.
4. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
5. Carefully pull bulb straight out of
socket and push in the new bulb.
6. Install bulb socket in lamp
assembly by turning clockwise.
7. Align the parking lamp studs with
the plastic grommets on the vehicle and push rearward to snap in place.
8. Install screw on lamp assembly.
Replacing tail/brake/turn/backup lamp bulbs
The tail/brake//turn/backup bulbs are located in the tail lamp assembly,
one just below the other. Follow the same steps to replace either bulb:
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1. Open the liftgate to expose the
lamp assembly screws.
2. Remove the two screws from the
lamp assembly.
3. Pull the lamp assembly towards
the rear and side of the vehicle at
an angle carefully removing it from
the vehicle.
4. Rotate the bulb socket
counterclockwise and remove from
lamp assembly.
5. Pull the bulb straight out of the socket and push in the new bulb.
6. To complete installation, follow the removal procedure in reverse
order.
Replacing foglamp bulbs
1. Reach under the front bumper
and remove the bulb socket from
the foglamp by turning
counterclockwise.
2. Disconnect the electrical
connector from the foglamp bulb.
3. Connect the electrical connector
to the new foglamp bulb.
4. Install the bulb socket in the foglamp turning clockwise.
Replacing license plate lamp bulbs
1. Remove two screws and the
license plate lamp assembly from
the liftgate.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb from the
socket and push in the new bulb.
4. Install the lamp assembly on
liftgate with two screws.
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273

Replacing high-mount brake lamp bulbs
1. Remove the two screws and move
the lamp assembly away from the
liftgate.
2. Remove the bulb holder from the
lamp assembly by depressing the
snaps.
3. Pull the bulb straight out of the
socket and push in the new bulb.
To complete installation, follow the
removal procedure in reverse order.
USING THE RIGHT BULBS
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized ªD.O.T.º for North America and an
ªEº for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
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Function Number of bulbs Trade number
Park/turn lamps
(front)2
3157 AK (amber)
Headlamp high beam 2 9005
Headlamp low beam 2 9006
Rear stop/turn/tail
lamps2
3157K
Rear license plate
lamps2
168
Backup lamp 2 3156K
High-mount stop
lamps5
W5W
Fog lamp 2 9145
Cargo lamp 1 211-2
Interior overhead lamp 1 912 (906)
Front door courtesy
lamp1
168
Map lamps 2 168 (T10)
Ashtray lamp 1 161
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
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275

VERTICAL AIM ADJUSTMENT
1. Park the vehicle on a level surface approximately 7.6 meters (25 feet)
from a vertical wall or screen directly in front of it.
²(A) Eight feet
²(B) Center height of lamp to ground
²(C) Twenty five feet
²(D) Horizontal reference line
2. Measure the height from the center of your headlamp to the ground
and mark a 2.4 meter (8 foot) horizontal reference line on the vertical
wall or screen at this height (a piece of masking tape works well). The
center of the lamp is marked by a 3.0 mm circle on the headlamp lens.
3. Turn on the low beam headlamps to illuminate the wall or screen and
open the hood.
A
D
B
C
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4. On the wall or screen you will
observe a light pattern with a
distinct horizonal edge of high
intensity light with a slight angle
towards the right. If this edge is not
at the horizontal reference line, the
beam will need to be adjusted.
5. Locate the vertical adjuster on
each headlamp, then usea4mm
socket/wrench to turn the adjuster either counterclockwise (to adjust
down) or clockwise (to adjust up) aligning the upper edge of the light
pattern up to the horizontal line.
6. HORIZONTAL AIM IS NOT REQUIRED FOR THIS VEHICLE AND IS
NON-ADJUSTABLE.
7. Close the hood and turn off the lamps.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the Customer Assistance chapter for a list of Ford-approved
cleaners, polishes and waxes.
Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle.
Any gasoline spilled on the vehicle or deposits such as bird droppings
should be washed and sponged off as soon as possible. Deposits not
removed promptly can cause damage to the vehicle's paintwork.
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Remove any exterior accessories, such as antennas, before entering a car
wash. If you have wax applied to the vehicle at a commercial car wash, it
is recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
After washing, apply the brakes several times to dry them.
Underbody
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
Waxing your vehicle
Waxing your vehicle on a regular basis will reduce minor scratches and
paint damage.
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a
clean cloth to remove any bugs before waxing your vehicle. Use tar
remover to remove any tar spots.
Avoid getting wax on the windshield, or on any surfaces which appear
coarse or bumpy. If you have wax applied at a commercial car wash, it is
recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
Repairing paint chips
Minor scratches or paint damage from road debris may be repaired with
the Ultra Touch Prep and Finishing Kit (#F7AZ-19K507±BA), Lacquer
Touch-up Paint (#ALBZ-19500±XXXXA), or Exterior Acrylic Spray
Lacquer (#ALAZ-19500±XXXXA) from the Ford Car Care Chemicals line.
Please note that the part numbers (shown as XXXX above) will vary with
your vehicle's specific coloring. Observe the application instructions on
the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
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278

²Take care when using a power washer to clean the engine. The high
pressure fluid could penetrate the sealed parts and cause damage.
²Do not spray with cold water to avoid cracking the engine block or
other engine components.
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
²Cover the highlighted areas to prevent water damage when cleaning
the engine.
4.6L V8 Engine
4.0L SOHC V6 Engine
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279

Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
The brushes used in some automatic car washes may damage the finish
on your wheels. Before going to a car wash, find out if the brushes are
abrasive.
Cleaning non-painted plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
Cleaning the exterior lamps
Wash with the same detergent as the exterior of your vehicle. If
necessary, use a tar remover such as Ford Extra Strength Tar and Road
Oil Remover (B7A-19520±AA).
To avoid scratching the lamps, do not use a dry paper towel, chemical
solvents or abrasive cleaners.
Cleaning the wiper blades, windshield and rear window
If the wiper blades do not wipe properly, clean the wiper blade rubber
element with undiluted windshield washer solution or a mild detergent.
To avoid damaging the blades, do not use fuel, kerosene, paint thinner or
other solvents.
If the wiper still does not wipe properly, this could be caused by
substances on the windshield or rear window such as tree sap and some
hot wax treatments used by commercial car washes. Clean the outside of
the windshield or rear window with a non-abrasive cleaner such as Ford
Ultra-Clear Spray Glass Cleaner, (E4AZ-19C507±AA), available from your
Ford Dealer.Do notuse abrasive cleansers on glass as they may cause
scratches. The windshield or rear window is clean if beads do not form
when you rinse it with water. The windshield, rear window and wiper
blades should be cleaned on a regular basis, and blades or rubber
elements replaced when worn.
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