rear FORD EXPLORER 2002 3.G Manual PDF

Do not replace your tires with ªhigh performanceº tires or larger
size tires.
Failure to follow these precautions may adversely affect the
handling of the vehicle and make it easier for the driver to lose
control and roll over.
Tires that are larger or smaller than your vehicle's original tires may also
affect the accuracy of your speedometer.
USING SNOW TIRES AND TRACTION DEVICES
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all-weather treads to provide traction in
rain and snow. However, in some climates, using snow tires or traction
devices may be necessary. Ford offers tire cables as a Ford approved
accessory and recommends use of these or SAE class ªSº. See your
dealer or qualified service technician for more information on tire cables
for your vehicle.
Follow these guidelines when using snow tires and traction devices:
²Cables or chains should only be used on the rear wheels.
²Install cables or chains securely, verifying that the cables or chains do
not touch any wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the cables or chains rub or bang against
the vehicle, stop and retighten them. If this does not work, remove the
cables or chains to prevent vehicle damage.
²Avoid overloading your vehicle.
²Remove the cables or chains when they are no longer needed.
²Do not use cables or chains on dry roads.
²Do not exceed 48 km/h (30 mph) with tire cables or chains on your
vehicle.
Consult your dealer for information on other Ford approved methods of
traction control.
Maintenance and care
258

If the bulb is accidentally touched, it should be cleaned with rubbing
alcohol before being used.
1. Install the new bulb in lamp assembly by pushing straight in and
turning to lock in position. You may need to turn the bulb slightly to
align the grooves in the plastic base with the tabs in the lamp assembly.
2. Connect the electrical connector to the bulb.
3. Install the headlamp on vehicle by aligning the lamp on the vehicle,
push rearward to fully seat the lamp assembly then push the two
retainer pins down.
4. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking lamp/turn signal/sidemarker bulbs
1. Make sure headlamp switch is in
OFF position, then open the hood.
2. Remove screw from the lamp
assembly.
3. Disengage lamp assembly by
pulling forward.
4. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
5. Carefully pull bulb straight out of
socket and push in the new bulb.
6. Install bulb socket in lamp
assembly by turning clockwise.
7. Align the parking lamp studs with
the plastic grommets on the vehicle and push rearward to snap in place.
8. Install screw on lamp assembly.
Replacing tail/brake/turn/backup lamp bulbs
The tail/brake//turn/backup bulbs are located in the tail lamp assembly,
one just below the other. Follow the same steps to replace either bulb:
Maintenance and care
272

1. Open the liftgate to expose the
lamp assembly screws.
2. Remove the two screws from the
lamp assembly.
3. Pull the lamp assembly towards
the rear and side of the vehicle at
an angle carefully removing it from
the vehicle.
4. Rotate the bulb socket
counterclockwise and remove from
lamp assembly.
5. Pull the bulb straight out of the socket and push in the new bulb.
6. To complete installation, follow the removal procedure in reverse
order.
Replacing foglamp bulbs
1. Reach under the front bumper
and remove the bulb socket from
the foglamp by turning
counterclockwise.
2. Disconnect the electrical
connector from the foglamp bulb.
3. Connect the electrical connector
to the new foglamp bulb.
4. Install the bulb socket in the foglamp turning clockwise.
Replacing license plate lamp bulbs
1. Remove two screws and the
license plate lamp assembly from
the liftgate.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb from the
socket and push in the new bulb.
4. Install the lamp assembly on
liftgate with two screws.
Maintenance and care
273

Function Number of bulbs Trade number
Park/turn lamps
(front)2
3157 AK (amber)
Headlamp high beam 2 9005
Headlamp low beam 2 9006
Rear stop/turn/tail
lamps2
3157K
Rear license plate
lamps2
168
Backup lamp 2 3156K
High-mount stop
lamps5
W5W
Fog lamp 2 9145
Cargo lamp 1 211-2
Interior overhead lamp 1 912 (906)
Front door courtesy
lamp1
168
Map lamps 2 168 (T10)
Ashtray lamp 1 161
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
Maintenance and care
275

Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
The brushes used in some automatic car washes may damage the finish
on your wheels. Before going to a car wash, find out if the brushes are
abrasive.
Cleaning non-painted plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
Cleaning the exterior lamps
Wash with the same detergent as the exterior of your vehicle. If
necessary, use a tar remover such as Ford Extra Strength Tar and Road
Oil Remover (B7A-19520±AA).
To avoid scratching the lamps, do not use a dry paper towel, chemical
solvents or abrasive cleaners.
Cleaning the wiper blades, windshield and rear window
If the wiper blades do not wipe properly, clean the wiper blade rubber
element with undiluted windshield washer solution or a mild detergent.
To avoid damaging the blades, do not use fuel, kerosene, paint thinner or
other solvents.
If the wiper still does not wipe properly, this could be caused by
substances on the windshield or rear window such as tree sap and some
hot wax treatments used by commercial car washes. Clean the outside of
the windshield or rear window with a non-abrasive cleaner such as Ford
Ultra-Clear Spray Glass Cleaner, (E4AZ-19C507±AA), available from your
Ford Dealer.Do notuse abrasive cleansers on glass as they may cause
scratches. The windshield or rear window is clean if beads do not form
when you rinse it with water. The windshield, rear window and wiper
blades should be cleaned on a regular basis, and blades or rubber
elements replaced when worn.
Maintenance and care
280

Fluid Ford Part Name Application Capacity
Transfer case Motorcraft
MERCONtAT F4WD 1.4L
(1.5 quarts)
Engine coolant
4Premium Engine
Coolant4.0L SOHC V6
enginewithout
auxiliary
climate control15.4L
(16.3 quarts)
4.0L SOHC V6
enginewith
auxiliary
climate control17.2L
(18.2 quarts)
4.6L V8 engine
without
auxiliary
climate control17.6L
(18.6 quarts)
4.6L V8 engine
withauxiliary
climate control19.0L
(20.1 quarts)
Front axle
lubricantMotorcraft SAE
80W-90 Premium
Rear Axle
Lubricant4x4 vehicles 1.7L
(1.8 quarts)
Rear axle
lubricant
5Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantConventional
Axle61.7L (3.5 pints)
Limited slip
axle
61.5L
(3.25 pints)
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.0L
(4.2 quarts)
1Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT mix MERCONtand
MERCONtV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be checked by a
qualified technician.
Capacities and specifications
284

4Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
5All rear axles are filled with Motorcraft SAE 75W-140 High Performance
Synthetic Rear Axle Lubricant, part number F1TZ-19780±B or equivalent
meeting Ford Specification WSL-M2C192±A.
6Limited Slip differentials must add 118ml (4 oz) of Additive Friction
Modifier C8AZ-19B546±A or equivalent meeting Ford Specification
EST-M2C118±A to the rear axle whenever the axle has been serviced.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic brake
fluidHigh
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored
or
yellow-colored)VC-4-A (in
Canada CXC-10)ESE-M97B44-A
or
WSS-M97B51-A
Capacities and specifications
285

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C153-G
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Super
Premium Motor
OilXO -5W20-QSPWSS-M2C153-H
with API
Certification
Mark
Automatic
transmission
2
Motorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Power steering
fluidMotorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
Ford
conventional and
Traction-Lok
rear axles75W-140 High
performance
synthetic rear
axle lubricant
3,43,4 3,4
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
5-speed manual
transmissionMotorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
Capacities and specifications
286

1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in theMaintenance and Carechapter.
2Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT mix MERCONtand
MERCONtV. Refer to your scheduled maintenance guide to determine
the correct service interval.
3All rear axles are filled with Motorcraft SAE 75W-140 High Performance
Synthetic Rear Axle Lubricant, part number F1TZ-19780-B or equivalent
meeting Ford specification WSL-M2C192-A.
4Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier C8AZ-19B546-A or equivalent meeting Ford specification
EST-M2C118±A to the rear axle whenever the axle has been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.4:1
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XLT Model mm
(in.)
(1) Overall length 4 813 (189.5)
(2) Overall width 1 832 (72.1)
(3) Maximum height* 1 827 (71.9)
(4) Wheelbase 2 889 (113.7)
(5) Track width, front 1 547 (60.9)
(5) Track width, rear 1 554 (61.2)
* Height includes roof rack and P235 tire
Capacities and specifications
287

Protection and appearance equipment
Air bag anti-theft locks
Cargo liners, interior
Carpet floor mats
Cleaners, waxes and polishes
Door edge guards
Front end covers (full and sport)
Bug deflectors
Instrument panel trim (simulated wood)
Locking gas cap
Lubricants and oils
Molded splash guards
Molded vinyl floor mats
Rear spoiler
Side window air deflectors
Skid plate
Touch-up paint
Tow hooks
Truck cover
Universal floor mats
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²
The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and theft
alarms - that are equipped with radio transmitters. Any such equipment
installed in your vehicle should comply with FCC or CRTC regulations
and should be installed only by a qualified service technician.
Customer assistance
301