automatic transmission fluid FORD EXPLORER 2002 3.G Owners Manual

The BRAKE warning lamp in the
instrument cluster illuminates and
remains illuminated (when the
ignition is turned ON) until the
parking brake is released.
Always set the parking brake fully and make sure that the
gearshift is securely latched in P (Park) (automatic
transmission) or in 1 (First) (manual transmission).
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle's stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
Pull the release lever to release the
brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to help steer the vehicle.
To prevent damage to the power steering pump:
²Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
²Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
!
BRAKE
Driving
178

²4.0L SOHC V6 engine
²4.6L V8 engine
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir.
5. The fluid level should be between the MIN and MAX lines. Do not add
fluid if the level is in this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
The 5R55W transmission does not have a transmission fluid dipstick.
Maintenance and care
248

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L V8 engine
Air filter element FA-1695 FA-1695
Fuel filter FG-986B FG-986B
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve EV-243 F6ZE-6C324-CA
Spark plugs* AGSF-22PP ** AWSF-32P
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid and
Clutch fluid (if
equipped)High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor Oil4.0L 4.7L
(5.0 quarts)
Motorcraft SAE
5W-20 Super
Premium Motor Oil4.6L 5.7L
(6.0 quarts)
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill between
the MIN and
MAX lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.4L
(5.1 pints)2
Motorcraft
MERCONtVATFAutomatic
transmissions
only.12.0L
(12.7 quarts)3
Capacities and specifications
283

Fluid Ford Part Name Application Capacity
Transfer case Motorcraft
MERCONtAT F4WD 1.4L
(1.5 quarts)
Engine coolant
4Premium Engine
Coolant4.0L SOHC V6
enginewithout
auxiliary
climate control15.4L
(16.3 quarts)
4.0L SOHC V6
enginewith
auxiliary
climate control17.2L
(18.2 quarts)
4.6L V8 engine
without
auxiliary
climate control17.6L
(18.6 quarts)
4.6L V8 engine
withauxiliary
climate control19.0L
(20.1 quarts)
Front axle
lubricantMotorcraft SAE
80W-90 Premium
Rear Axle
Lubricant4x4 vehicles 1.7L
(1.8 quarts)
Rear axle
lubricant
5Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantConventional
Axle61.7L (3.5 pints)
Limited slip
axle
61.5L
(3.25 pints)
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.0L
(4.2 quarts)
1Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT mix MERCONtand
MERCONtV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be checked by a
qualified technician.
Capacities and specifications
284

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C153-G
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Super
Premium Motor
OilXO -5W20-QSPWSS-M2C153-H
with API
Certification
Mark
Automatic
transmission
2
Motorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Power steering
fluidMotorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
Ford
conventional and
Traction-Lok
rear axles75W-140 High
performance
synthetic rear
axle lubricant
3,43,4 3,4
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
5-speed manual
transmissionMotorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
Capacities and specifications
286

1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in theMaintenance and Carechapter.
2Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT mix MERCONtand
MERCONtV. Refer to your scheduled maintenance guide to determine
the correct service interval.
3All rear axles are filled with Motorcraft SAE 75W-140 High Performance
Synthetic Rear Axle Lubricant, part number F1TZ-19780-B or equivalent
meeting Ford specification WSL-M2C192-A.
4Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier C8AZ-19B546-A or equivalent meeting Ford specification
EST-M2C118±A to the rear axle whenever the axle has been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.4:1
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XLT Model mm
(in.)
(1) Overall length 4 813 (189.5)
(2) Overall width 1 832 (72.1)
(3) Maximum height* 1 827 (71.9)
(4) Wheelbase 2 889 (113.7)
(5) Track width, front 1 547 (60.9)
(5) Track width, rear 1 554 (61.2)
* Height includes roof rack and P235 tire
Capacities and specifications
287

A
Air bag supplemental
restraint system ................155, 159
and child safety seats ............157
description ......................155, 159
disposal ....................................162
driver air bag ..................157, 160
indicator light ...........10, 159, 161
operation .........................157, 160
passenger air bag ...........157, 160
side air bag ..............................159
Air cleaner filter .......................283
Air conditioning ..........................33
automatic temperature
control system ..........................37
auxiliary heater and air
conditioner ................................46
rear seat controls .....................47
Ambulance packages ....................3
Antifreeze
(see Engine coolant) ................241
Anti-lock brake system
(see Brakes) ......................176±177
Anti-theft system ......................125
arming the system ..................125
disarming a
triggered system .....................126
warning light .............................11
Audio system (see Radio) ...51, 74
Automatic transmission
driving an automatic
overdrive .................................182
fluid, adding ............................248
fluid, checking ........................248
fluid, refill capacities ..............283
fluid, specification ..................287
Auxiliary power point ...............112Axle
lubricant specifications ..285, 287
refill capacities ........................283
traction lok ..............................194
B
Battery .......................................251
acid, treating emergencies .....251
charging system
warning light .............................11
jumping a disabled battery ....222
maintenance-free ....................251
replacement, specifications ...283
servicing ..................................251
voltage gauge ............................16
Belt minder ...............................151
Brakes ........................................176
anti-lock ...........................176±177
anti-lock brake system
(ABS) warning light .........11, 177
brake warning light ..................10
fluid, checking and adding ....240
fluid, refill capacities ..............283
fluid, specifications .........285, 287
lubricant specifications ..285, 287
parking ....................................177
pedals (see Power
adjustable foot pedals) ............30
shift interlock ..........................180
Break-in period .............................3
C
Capacities for refilling fluids ....283
Cargo cover ...............................115
Certification Label ....................289
Child safety restraints ..............162
child safety belts ....................162
Index
304

Child safety seats ......................163
attaching with tether straps ..167
in front seat ............................165
in rear seat ..............................165
Cleaning your vehicle ...............277
engine compartment ..............278
exterior ....................................278
exterior lamps .........................280
instrument cluster lens ..........281
instrument panel ....................281
interior .....................................281
mirrors .....................................282
plastic parts ............................280
safety belts ..............................282
washing ....................................277
waxing .....................................278
wheels ......................................280
windows ..................................282
wiper blades ............................280
woodtone trim ........................282
Climate control (see Air
conditioning or Heating) ............33
Clock ..........................56, 62, 72, 86
Clutch
operation while driving ..........185
recommended shift speeds ....186
Compass, electronic ....................17
calibration .................................19
set zone adjustment ...........18, 20
Console ......................................112
overhead ..................................100
rear ..........................................113
Controls
power seat ...............................133
steering column ........................99
Coolant
checking and adding ..............241
refill capacities ................245, 283
specifications ..................285, 287Cruise control
(see Speed control) ....................90
Customer Assistance ................205
Ford accessories
for your vehicle ......................298
Ford Extended
Service Plan ............................291
Getting assistance outside
the U.S. and Canada ..............297
Getting roadside assistance ...205
Getting the
service you need ....................291
Ordering additional
owner's literature ...................302
The Dispute
Settlement Board ...................294
Utilizing the Mediation/
Arbitration Program ...............297
D
Daytime running lamps
(see Lamps) ................................28
Defrost
rear window ..............................50
Dipstick
automatic
transmission fluid ...................248
engine oil .................................235
Doors
door ajar warning .....................12
lubricant specifications ..........285
Driveline universal joint
and slip yoke .............................251
Driving under special
conditions ..................................193
mud ..........................................192
sand .........................................192
snow and ice ...................192±193
Index
305

fog lamps ...................................28
headlamps .................................28
headlamps, flash to pass ..........29
instrument panel, dimming .....29
interior lamps .........................102
replacing bulbs ...............270±274
Lane change indicator
(see Turn signal) ........................89
Liftgate ..............................114, 117
Lights, warning and indicator ......8
air bag ........................................10
anti-lock brakes (ABS) ....11, 177
anti-theft ...................................11
brake ..........................................10
charging system ........................11
cruise indicator .........................12
door ajar ....................................12
fuel cap light .............................10
high beam .................................11
overdrive off ..............................12
safety belt .................................10
service engine soon ....................8
speed control ............................95
turn signal indicator .................11
Load limits .................................194
GAWR ......................................194
GVWR ......................................194
trailer towing ..........................194
Loading instructions .................196
Locks
autolock ...................................124
childproof ................................110
doors ........................................109
Lubricant specifications ...285, 287
Lumbar support, seats .............135
M
Manual transmission .................185fluid capacities ........................283
lubricant specifications ..........287
reverse .....................................187
Message center ...........................19
english/metric button ...............23
system check button ................24
warning messages .....................24
Mirrors .......................................108
automatic dimming
rearview mirror .......................107
cleaning ...................................282
fold away .................................111
heated ......................................111
programmable memory ..........117
side view mirrors (power) .....110
Moon roof ..................................102
Motorcraft parts ................265, 283
O
Octane rating ............................262
Odometer .....................................15
Oil (see Engine oil) ..................235
P
Panic alarm feature,
remote entry system ................117
Parking brake ............................177
Parts (see Motorcraft parts) ....283
Pedals (see Power
adjustable foot pedals) ...............30
Power adjustable foot pedals .....30
Power distribution box
(see Fuses) ...............................213
Power door locks ......................109
Power steering ..........................178
Index
308

Towing .......................................197
recreational towing .................202
trailer towing ..........................197
wrecker ....................................228
Traction-lok rear axle ...............194
Transfer case
fluid checking .........................250
Transmission .............................180
fluid, checking and adding
(automatic) .............................248
fluid, checking and adding
(manual) .................................249
fluid, refill capacities ..............283
lubricant specifications ..285, 287
manual operation ....................185
Trip odometer .............................15
Trunk .........................................117
Turn signal ............................11, 89
V
Vehicle dimensions ...................287
Vehicle Identification Number
(VIN) ..........................................289Vehicle loading ..........................194
Ventilating your vehicle ...........175
W
Warning chimes ...........................13
Warning lights (see Lights) .........8
Washer fluid ..............................241
Water, Driving through .............196
Windows
power .......................................108
rear wiper/washer ...............98±99
Windshield washer fluid and
wipers ..........................................98
checking and adding fluid .....241
checking and cleaning ....253±254
liftgate reservoir .....................241
operation ...................................97
replacing wiper blades ...........254
Wrecker towing .........................228
Index
310