power steering FORD EXPLORER 2003 3.G User Guide

4.6L V8 engine
1. Engine coolant reservoir
2. Engine oil dipstick
3. Brake fluid reservoir
4. Power distribution box
5. Battery
6. Power steering fluid reservoir
7. Engine oil filler cap
8. Air filter assembly
9. Windshield washer fluid reservoir
Maintenance and Specifications
220

What you should know about fail-safe cooling
(4.6L V8 engine only)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The“fail-safe”distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The
and thesymbol
will illuminate.
•The“Service Engine Soon”
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
Maintenance and Specifications
234

If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a“not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONAT F.
•4.0L SOHC V6 engine
•4.6L V8 engine
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
Maintenance and Specifications
246

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAutomatic
transmissions12.0L (12.7
quarts)2
Transfer case Motorcraft
MERCONAT F4WD 1.4L (1.5
quarts)
Engine coolant
3Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control15.4L (16.3
quarts)
4.0L SOHC V6
enginewith
auxiliary climate
control17.2L (18.2
quarts)
4.6L V8 engine
without
auxiliary climate
control17.6L (18.6
quarts)
4.6L V8 engine
withauxiliary
climate control19.0L (20.1
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 vehicles 1.7L (1.8
quarts)
Rear axle
lubricant
4Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L (3.5 pints)
Limited slip axle
51.5L (3.25 pints)
Maintenance and Specifications
255

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor OilXO -5W20-QSPWSS-M2C153–H
with API
Certification
Mark
Automatic
transmission
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Ford
conventional and
Traction-Lok
rear axles75W-140 High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W140–QL WSL-M2C192_A
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
Maintenance and Specifications
258

plastic parts ............................212
washing ....................................210
waxing .....................................210
wheels ......................................211
wiper blades ............................213
Climate control (see Air
conditioning or Heating) ............28
Compass, electronic ....................60
calibration .................................61
set zone adjustment ...........60, 63
Console ........................................44
overhead ....................................45
rear ......................................45, 47
Controls
power seat .................................93
steering column ........................53
Coolant
checking and adding ..............229
refill capacities ................233, 254
specifications ..................257, 259
Cruise control
(see Speed control) ....................50
Customer Assistance ................176
Ford accessories for your
vehicle .............................215, 263
Ford Extended Service
Plan ..........................................203
Getting assistance outside the
U.S. and Canada .....................207
Getting roadside assistance ...176
Getting the service you
need .........................................201
Ordering additional owner’s
literature .................................208
The Dispute Settlement
Board .......................................203
Utilizing the
Mediation/Arbitration
Program ...................................206D
Daytime running lamps
(see Lamps) ................................33
Defrost
rear window ..............................32
Dipstick
automatic transmission
fluid ..........................................247
engine oil .................................221
Doors
lubricant specifications ..........257
Driveline universal joint and
slip yoke ....................................248
Driving under special
conditions ..147, 152, 155, 161, 163
sand .................................154, 162
snow and ice ...................156, 164
through water .........155, 163, 167
Dual automatic temperature
control (DATC) ...........................28
E
Electronic message center .........62
Emergencies, roadside
jump-starting ..........................195
Emission control system ..........244
Engine ........................................259
cleaning ...................................211
coolant .....................................229
fail-safe coolant ......................234
idle speed control ...................227
lubrication
specifications ..................257, 259
refill capacities ........................254
service points ..................219–220
starting after a collision .........177
Engine block heater .................137
Index
268

Pedals (see Power adjustable
foot pedals) .................................50
Power adjustable foot pedals .....50
Power distribution box
(see Fuses) ...............................183
Power door locks ........................77
Power point ...........................45, 47
Power steering ..........................142
fluid, checking and adding ....246
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................48
Preparing to drive your
vehicle ........................................142
R
Radio ......................................17, 21
Rear window defroster ...............32
Relays ................................178, 186
Remote entry system .................79
illuminated entry ......................82
locking/unlocking doors ...........89
opening the trunk .....................79
Reverse sensing system ...........147
Roadside assistance ..................176
Roof rack .....................................75
S
Safety belts (see Safety
restraints) ..................101, 103–108
Safety Canopy ...................118–119
Safety defects, reporting ..........209
Safety restraints ........101, 103–108
belt minder .............................109
cleaning the safety belts ........112extension assembly ................108
for adults .........................104–107
for children .............................121
warning light and chime ........109
Safety seats for children ..........124
Seat belts
(see Safety restraints) .............101
Seats ............................................91
child safety seats ....................124
heated ........................................95
memory seat .......................80, 94
Snowplowing .................................7
Spark plugs,
specifications .....................254, 259
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................257, 259
Speed control ..............................50
Starting a flex fuel vehicle .......136
Starting your vehicle ........134, 136
jump starting ..........................195
Steering wheel
controls ......................................53
T
Tire warning ..............................252
Tires ...........................188, 249, 252
changing ..........................188, 191
replacing ..................................191
snow tires and chains ............253
spare tire .........................188–190
tire grades ...............................250
treadwear ................................249
Towing .......................................169
recreational towing .................175
Index
271