transmission FORD EXPLORER 2003 3.G Owner's Manual

•Use extra caution when driving while trailer towing. Refer toDriving
while you towin this chapter.
•Service your vehicle more frequently if you tow a trailer. Refer to the
severe duty schedule in the scheduled maintenance guide.
•Do not tow a trailer until your vehicle has been driven at least 800 km
(500 miles).
•Refer to the instructions included with towing accessories for the
proper installation and adjustment specifications.
Do not exceed the maximum loads listed on the Safety Compliance
Certification label. For load specification terms found on the label, refer
toVehicle loadingin this chapter. Remember to figure in the tongue
load of your loaded vehicle when figuring the total weight.
Your vehicle is equipped with a standard Class II integrated hitch and
requires only a draw bar and ball with a 19 mm (3/4 inch) shank
diameter. An optional Class III/Class IV hitch is also available.
Note:Do not exceed the GVWR or the GAWR specified on the
certification label.
Towing trailers beyond the maximum recommended gross trailer
weight exceeds the limit of the vehicle and could result in
engine damage, transmission damage, structural damage, loss of vehicle
control, vehicle rollover and personal injury.
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4x2 w/automatic transmission
GCWR (Gross Combined Weight Rating)/Trailer Weight
Engine Rear axle ratio Maximum
GCWR-kg
(lbs.)Trailer weight
range-kg (lbs.)
(0-Maximum)
4.0L SOHC/4.6L* 3.55 3493 (7700) 0-1497 (0-3300)
4.0L SOHC 3.73 LS 4536 (10000) 0–1588 (0–3500)
4.0L SOHC
w/Class III Hitch3.73 LS 4645 (10240) 0-2640 (0-5820)
4.6L* 3.73/3.73 LS 5262 (11600) 0-3257 (0-7180)
Notes:- For high altitude operation, reduce GCW by 2% per 300
meters (1000 ft) elevation. For definitions of terms used in this table
and instructions on how to calculate your vehicle load, refer toVehicle
loadingin this chapter. Maximum trailer weights shown. The
combined weight of the completed towing vehicle and the loaded
trailer must not exceed the GCWR.
*-When towing maximum loads under high outside temperatures and
on steep grades, the A/C system may cycle on and off to protect the
engine from overheating. This may result in a temporary increase of
interior temperatures.
Towing a trailer over 1588 kg (3500 lbs.) requires a weight distributing
hitch.
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171

4x4 w/automatic transmission
GCWR (Gross Combined Weight Rating)/Trailer Weight
Engine Rear axle ratio Maximum
GCWR-kg
(lbs.)Trailer weight
range-kg (lbs.)
(0-Maximum)
4.0L SOHC/4.6L* 3.55 3629 (8000) 0-1542 (0-3400)
4.0L SOHC 3.73 LS 4536 (10000) 0-2440 (0-5380)
4.6L* 3.73/3.73 LS 5262 (11600) 0-3166 (0-6980)
Notes:- For high altitude operation, reduce GCW by 2% per 300
meters (1000 ft) elevation. For definitions of terms used in this table
and instructions on how to calculate your vehicle load, refer toVehicle
loadingin this chapter. Maximum trailer weights shown. The
combined weight of the completed towing vehicle and the loaded
trailer must not exceed the GCWR.
*-When towing maximum loads under high outside temperatures and/or
on steep grades, the A/C system may cycle on and off to protect the
engine from overheating. This may result in a temporary increase of
interior temperatures.
Towing a trailer over 1588 kg (3500 lbs.) requires a weight distributing
hitch.
Preparing to tow
Use the proper equipment for towing a trailer and make sure it is
properly attached to your vehicle. See your dealer or a reliable trailer
dealer if you require assistance.
Hitches
Do not use hitches that clamp onto the vehicle bumper. Use a load
carrying hitch. You must distribute the load in your trailer so that
10–15% of the total weight of the trailer is on the tongue.
Safety chains
Always connect the trailer’s safety chains to the frame or hook retainers
of the vehicle hitch. To connect the trailer’s safety chains, cross the
chains under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
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172

Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are
safe if installed properly and adjusted to the manufacturer’s
specifications. The trailer brakes must meet local and Federal
regulations.
Do not connect a trailer’s hydraulic brake system directly to your
vehicle’s brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
The braking system of the tow vehicle is rated for operation at the
GVWR not GCWR.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure your
trailer lamps conform to local and Federal regulations. See your dealer or
trailer rental agency for proper instructions and equipment for hooking
up trailer lamps.
Never connect any trailer lighting to the vehicle’s taillamp
circuits, because it may damage the electrical system resulting in
fire. Contact your local Ford dealership for assistance in proper trailer
tow wiring installation. Additional electrical equipment may be
required.
Driving while you tow
When towing a trailer:
•Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
•Consult your local motor vehicle speed regulations for towing a trailer.
•To eliminate excessive shifting, use a lower gear. This will also assist
in transmission cooling. (For additional information, refer to the
Driving with a 5–speed automatic transmissionsection in this
chapter.
•Anticipate stops and brake gradually.
•Do not exceed the GCWR rating or transmission damage may occur.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to your scheduled maintenance guide for
more information.
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173

Trailer towing tips
•Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
•Allow more distance for stopping with a trailer attached.
•If you are driving down a long or steep hill, shift to a lower gear. Do
not apply the brakes continuously, as they may overheat and become
less effective.
•The trailer tongue weight should be 10–15% of the loaded trailer
weight.
•After you have traveled 80 km (50 miles), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
•To aid in engine/transmission cooling and A/C efficiency during hot
weather while stopped in traffic, place the gearshift lever in P (Park).
•Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer’s wheels.
Launching or retrieving a boat
Disconnect the wiring to the trailer before backing the trailer
into the water. Reconnect the wiring to the trailer after the
trailer is removed from the water.
When backing down a ramp during boat launching or retrieval:
•do not allow the static water level to rise above the bottom edge of
the rear bumper.
•do not allow waves to break higher than 15 cm (6 inches) above the
bottom edge of the rear bumper.
Exceeding these limits may allow water to enter vehicle components:
•causing internal damage to the components.
•affecting driveability, emissions and reliability.
Replace the rear axle lubricant any time the axle has been submerged in
water. Rear axle lubricant quantities are not to be checked or changed
unless a leak is suspected or repair required.
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174

RECREATIONAL TOWING (ALL WHEELS ON THE GROUND)
Follow these guidelines for your specific powertrain combination to tow
your vehicle with all four wheels on the ground (such as behind a
recreational vehicle).
These guidelines are designed to ensure that your transmission is not
damaged due to insufficient lubrication.
Rear Wheel Drive (RWD) 4x2 vehicles:
This applies to all 4x2 trucks/sport utilities with rear wheel drive
capability.
•Place the transmission in N (Neutral).
•Maximum speed is 56 km/h (35 mph).
•Maximum distance is 80 km (50 miles).
If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must
be exceeded, you must disconnect the driveshaft. Ford recommends the
driveshaft be removed/installed only by a qualified technician. See your
local dealer for driveshaft removal/installation.
Improper removal/installation of the driveshaft can cause
transmission fluid loss, damage to the driveshaft and internal
transmission components.
4x4 vehicles with electronic shift transfer case (Neutral tow kit
accessory):
On vehicles equipped with 4WD, an accessory is available that allows you
to tow your vehicle, behind another vehicle, with all the wheels on the
ground. Contact your dealer for more details. Do not tow your vehicle
with all wheels on the ground unless you install the neutral tow kit as
vehicle damage may occur.
Driving
175

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
26 7.5A Park aid, Brake shift interlock, Approach lamp
relay coil, IVD switch
27 7.5A Electrochromatic mirror, Digital transmission
range sensor - backup lamps
28 5A Radio (Start)/DVD (Start)
29 10A Digital transmission range sensor, PWR feed
to fuse #28 (Start feed)
30 5A Daytime Running Lamps (DRL), Remote
solenoid, DEATC climate controller, Manual
climate control, Manual climate control temp
blend actuator
Passenger compartment fuse panel (top side)
These relays are located on the reverse side of the passenger
compartment fuse panel. See your dealer or a certified technician for
service of this relay box.
Roadside Emergencies
182

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
20 30A** Electric brake
21 30A** Front wiper motor
22 20A** Low beam
23 30A** Ignition switch
24—Not used
25—Not used
26 15A* Fuel pump
27 20A* Trailer tow lamps
28 20A* Horn relay
29 60A** PJB
30 20A** Rear wiper motor
31—Not used
32—Not used
33 30A** Auxiliary blower motor
34 30A** Passenger power seat, Adjustable pedals
35—Not used
36 40A** Blower motor
37 15A* A/C clutch relay, Transmission
38 15A* Coil on plug
39 15A* Injectors, Fuel pump relay
40 15A* PTEC power
41 15A* HEGO, VMV, CMS, PTEC
42 10A* Right low beam
43 10A* Left low beam
44 15A* Front foglamps
45 2A* Brake pressure switch (ABS)
46 20A* High beams
47—Horn relay
48—Fuel pump relay
49—High beam relay
50—Fog lamp relay
Roadside Emergencies
185

Stopping and securing the vehicle
1. If you get a flat tire while driving,
do not apply the brake heavily;
instead, gradually decrease your
speed. Hold the steering wheel
firmly and slowly move to a safe
place on the side of the road.
2. Park on a level surface, activate
the hazard flashers and set the
parking brake.
3. Place gearshift lever in P (Park)
and turn engine OFF.
When one of the rear wheels is off the ground, the transmission
alone will not prevent the vehicle from moving or slipping off the
jack, even if the transmission is in P (Park).
Note:Passengers should not remain
in the vehicle when the vehicle is
being jacked.
4. Block the wheel that is diagonally
opposite of the flat tire using the
wheel chock provided with your
vehicle.
Location of the spare tire and tools
The spare tire and tools for your vehicle are stowed in the following
locations:
Tool Location
Spare tire Under the vehicle, just in front of the
rear bumper. The spare tire winch drive
nut is located at the rear center of the
cargo area under a lid.
Jack, lug nut wrench, jack
handle, wheel chockBehind the rear seat under the carpeted
floor lid in the cargo floor. The tools are
located in a bag attached to the jack.
Roadside Emergencies
189

JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes and
clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; also, the
catalytic converter may become damaged.
Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its shift strategy. As a result, the transmission
may have firm and/or soft shifts. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation.
1.Use only a 12–volt supply to start your vehicle.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehiclesdo nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Connect the positive (+) booster cable to the positive (+) terminal of
the discharged battery.
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195