wheel FORD EXPLORER 2003 3.G Workshop Manual

1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier XL—3 or equivalent meeting Ford specification EST-M2C118–A
to the rear axle whenever the axle has been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.4:1
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XLT Model mm
(in.)
(1) Overall length 4812 (189.5)
(2) Overall width 1832 (72.1)
(3) Maximum height* 1828 (71.9)
(4) Wheelbase 2889 (113.7)
(5) Track width, front 1547 (60.9)
(5) Track width, rear 1554 (61.2)
* Height includes roof rack and P255/70R16 tire
Maintenance and Specifications
259

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Styled wheel locks
Vehicle security systems
Comfort and convenience
Cargo net
Cargo organizers
Cargo shade
Cargo tray
Engine block heaters
Tire step
Accessories
263

A
Accessory delay ..........................48
Air bag supplemental restraint
system ........................113–114, 118
and child safety seats ............115
description ......................114, 118
disposal ....................................121
driver air bag ..................116, 119
indicator light .................117, 120
operation .........................116, 119
passenger air bag ...........116, 119
Air cleaner filter .......................254
Air conditioning ..........................28
All Wheel Drive (AWD),
driving off road .........................159
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................229
Anti-lock brake system
(see Brakes) ......................137–138
Anti-theft system ........................88
arming the system ....................88
disarming a triggered system ..89
Audio system (see Radio) ...17, 21
Automatic transmission
driving an automatic
overdrive .................................145
fluid, adding ............................247
fluid, checking ........................247
fluid, refill capacities ..............254
fluid, specification ..................259
Auxiliary power point .................47
Axle
lubricant specifications ..257, 259
refill capacities ........................254
B
Battery .......................................227acid, treating emergencies .....227
jumping a disabled battery ....195
maintenance-free ....................227
replacement, specifications ...254
servicing ..................................227
BeltMinder .................................109
Brakes ........................................137
anti-lock ...........................137–138
anti-lock brake system (ABS)
warning light ...........................138
fluid, checking and adding ....247
fluid, refill capacities ..............254
fluid, specifications .........257, 259
lubricant specifications ..257, 259
parking ....................................138
shift interlock ..........................143
C
Calculating load ........................169
Capacities for refilling fluids ....254
Cargo cover .................................74
Cassette tape player ...................17
CD-single premium .....................21
Cell phone use ............................44
Certification Label ....................261
Changing a tire .........................188
Child safety restraints ..............121
child safety belts ....................121
Child safety seats ......................124
attaching with tether straps ..128
in front seat ............................126
in rear seat ..............................126
Cleaning your vehicle
engine compartment ..............211
instrument panel ....................213
interior .....................................213
interior trim ............................213
Index
267

plastic parts ............................212
washing ....................................210
waxing .....................................210
wheels ......................................211
wiper blades ............................213
Climate control (see Air
conditioning or Heating) ............28
Compass, electronic ....................60
calibration .................................61
set zone adjustment ...........60, 63
Console ........................................44
overhead ....................................45
rear ......................................45, 47
Controls
power seat .................................93
steering column ........................53
Coolant
checking and adding ..............229
refill capacities ................233, 254
specifications ..................257, 259
Cruise control
(see Speed control) ....................50
Customer Assistance ................176
Ford accessories for your
vehicle .............................215, 263
Ford Extended Service
Plan ..........................................203
Getting assistance outside the
U.S. and Canada .....................207
Getting roadside assistance ...176
Getting the service you
need .........................................201
Ordering additional owner’s
literature .................................208
The Dispute Settlement
Board .......................................203
Utilizing the
Mediation/Arbitration
Program ...................................206D
Daytime running lamps
(see Lamps) ................................33
Defrost
rear window ..............................32
Dipstick
automatic transmission
fluid ..........................................247
engine oil .................................221
Doors
lubricant specifications ..........257
Driveline universal joint and
slip yoke ....................................248
Driving under special
conditions ..147, 152, 155, 161, 163
sand .................................154, 162
snow and ice ...................156, 164
through water .........155, 163, 167
Dual automatic temperature
control (DATC) ...........................28
E
Electronic message center .........62
Emergencies, roadside
jump-starting ..........................195
Emission control system ..........244
Engine ........................................259
cleaning ...................................211
coolant .....................................229
fail-safe coolant ......................234
idle speed control ...................227
lubrication
specifications ..................257, 259
refill capacities ........................254
service points ..................219–220
starting after a collision .........177
Engine block heater .................137
Index
268

Engine oil ..................................221
checking and adding ..............221
dipstick ....................................221
filter, specifications ........225, 254
recommendations ...................225
refill capacities ........................254
specifications ..................257, 259
Exhaust fumes ..........................137
F
Fail safe cooling ........................234
Flexible Fuel Vehicle (FFV) ....235
Floor mats ...................................73
Fluid capacities .........................254
Foglamps .....................................33
Four-Wheel Drive vehicles .......149
driving off road ...............151, 159
indicator light .........................150
preparing to drive your
vehicle .....................................142
Fuel ............................................235
calculating fuel
economy ............................64, 241
cap ...........................................240
capacity ...................................254
choosing the right fuel ...........238
comparisons with EPA fuel
economy estimates .................244
detergent in fuel .....................240
filling your vehicle
with fuel ..................235, 240–241
filter, specifications ........241, 254
fuel pump shut-off switch .....177
improving fuel economy ........241
octane rating ...................238, 259
quality ......................................239
running out of fuel .................240
safety information relating to
automotive fuels .....................235Fuel - flex fuel vehicle
(FFV) .................................235, 238
Fuses ..................................178, 180
G
Garage door opener ..............46, 56
Gas cap (see Fuel cap) ............240
Gas mileage
(see Fuel economy) .................241
Gauges .........................................14
GAWR (Gross Axle Weight
Rating) .......................................167
calculating ...............................169
definition .................................167
driving with a heavy load ......167
location ....................................167
GVWR (Gross Vehicle Weight
Rating) .......................................167
calculating .......................167, 169
definition .................................167
driving with a heavy load ......167
location ....................................167
H
Head restraints ...........................91
Headlamps
aiming ........................................35
bulb specifications ....................38
daytime running lights .............33
flash to pass ..............................34
high beam .................................34
Heating
heating and air
conditioning system ...........27–28
HomeLink universal
transceiver (see Garage
door opener) .........................56, 59
Index
269

Pedals (see Power adjustable
foot pedals) .................................50
Power adjustable foot pedals .....50
Power distribution box
(see Fuses) ...............................183
Power door locks ........................77
Power point ...........................45, 47
Power steering ..........................142
fluid, checking and adding ....246
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................48
Preparing to drive your
vehicle ........................................142
R
Radio ......................................17, 21
Rear window defroster ...............32
Relays ................................178, 186
Remote entry system .................79
illuminated entry ......................82
locking/unlocking doors ...........89
opening the trunk .....................79
Reverse sensing system ...........147
Roadside assistance ..................176
Roof rack .....................................75
S
Safety belts (see Safety
restraints) ..................101, 103–108
Safety Canopy ...................118–119
Safety defects, reporting ..........209
Safety restraints ........101, 103–108
belt minder .............................109
cleaning the safety belts ........112extension assembly ................108
for adults .........................104–107
for children .............................121
warning light and chime ........109
Safety seats for children ..........124
Seat belts
(see Safety restraints) .............101
Seats ............................................91
child safety seats ....................124
heated ........................................95
memory seat .......................80, 94
Snowplowing .................................7
Spark plugs,
specifications .....................254, 259
Special notice
ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................257, 259
Speed control ..............................50
Starting a flex fuel vehicle .......136
Starting your vehicle ........134, 136
jump starting ..........................195
Steering wheel
controls ......................................53
T
Tire warning ..............................252
Tires ...........................188, 249, 252
changing ..........................188, 191
replacing ..................................191
snow tires and chains ............253
spare tire .........................188–190
tire grades ...............................250
treadwear ................................249
Towing .......................................169
recreational towing .................175
Index
271