brake FORD EXPLORER 2007 4.G Repair Manual

Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift lever in P (Park), turn off all accessories and start
the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
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•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between the top gears occurs. Unnecessary
shifting of this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
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1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir.
5. The fluid level should be between the MIN and MAX lines. Do not add
fluid if the level is in this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your authorized dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have an underhood transmission
fluid dipstick.
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, (i.e., if the transmission slips or
shifts slowly) or if you notice some sign of fluid leakage.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidFill to line on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1 or PM-1-C /
ESA-M6C25-A or
WSS-M6C62-A
Body hinges, latches,
door striker plates and
rotors, seat tracks, fuel
filler door hinge and
spring, hood latch,
auxiliary latch, seat
tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Driveshaft, slip spline,
universal joints
—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B Transfer case Front
Output Slip Shaft
(4WD)
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number
The vehicle identification number
(VIN) is a 17 digit combination of
letters and numbers. The VIN is
located on the driver side
instrument panel. The VIN number
is also found on the Certification
label. (Please note that in the
graphic XXXX is representative of
your vehicle identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
XXXXXXXXXXXXXXXXX
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A
Accessory delay ..........................69
AdvanceTrac ..............................225
Air cleaner filter ...............327–328
Air conditioning ..........................47
Airbag supplemental restraint
system ................154–155, 163, 165
and child safety seats ............156
description ..............155, 163, 165
disposal ....................................168
driver airbag ............157, 164, 166
indicator light .................163, 168
operation .................157, 164, 166
passenger airbag .....157, 164, 166
side airbag ...............................163
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................307
Anti-lock brake system
(see Brakes) ..............................223
Anti-theft system ......................124
Audio system (see Radio) ...25, 31
Automatic transmission
driving an automatic
overdrive .........................232, 235
fluid, adding ............................325
fluid, checking ........................325
fluid, refill capacities ..............329
fluid, specification ..................329
Auxiliary Input Jack ...................38
Auxiliary power point .................67
Axle
lubricant specifications ..........329
refill capacities ........................329
B
Battery .......................................305acid, treating emergencies .....305
jumping a disabled battery ....272
maintenance-free ....................305
replacement, specifications ...328
servicing ..................................305
BeltMinder
...............................149
Brakes ........................................223
anti-lock ...................................223
anti-lock brake system
(ABS) warning light ...............223
fluid, checking and adding ....325
fluid, refill capacities ..............329
fluid, specifications .................329
lubricant specifications ..........329
parking ....................................224
shift interlock ..........................230
C
Calculating load ........................211
Capacities for refilling fluids ....329
Cargo cover ...............................108
Cargo management system ......108
Cassette tape player ...................25
Cell phone use ..............................8
Changing a tire .........................261
Child safety restraints ..............169
child safety belts ....................169
Child safety seats ......................174
attaching with tether straps ..178
in front seat ............................175
in rear seat ..............................175
Cleaning your vehicle
engine compartment ..............289
instrument panel ....................291
interior .....................................292
interior trim ............................292
plastic parts ............................290
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Index
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Infant seats
(see Safety seats) .....................174
Inspection/maintenance
(I/M) testing ..............................324
Instrument panel
cleaning ...................................291
cluster ........................................12
J
Jack ....................................261, 265
positioning .......................261, 267
storage .....................261, 264–265
Jump-starting your vehicle ......272
K
Keyless entry system ...............122
autolock ...........................111, 113
keypad .....................................122
locking and unlocking doors ..123
programming entry code .......122
Keys ...........................................125
positions of the ignition .........219
L
Lamps
bulb replacement
specifications chart ............57–58
daytime running light ...............54
fog lamps ...................................53
headlamps .................................53
interior lamps ...........................57
Liftgate ......................................109
remote release ........................118
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........223
Load limits .................................205
Loading instructions .................211Locks
autolock ...........................111, 113
childproof ................................116
doors ........................................111
Lubricant specifications ...........329
Lug nuts ....................................271
Luggage rack .............................110
Lumbar support, seats .....129, 131
M
Message center .....................81, 92
english/metric button .........84, 97
system check button ..........83, 96
warning messages .............88, 103
Mirrors .........................................70
automatic dimming rearview
mirror ........................................69
fold away ...................................70
heated ........................................70
side view mirrors (power) .......70
Moon roof ....................................75
Motorcraft parts ........293, 313, 328
N
Navigation system .......................44
O
Octane rating ............................317
Oil (see Engine oil) ..................300
P
Parking brake ............................224
Parts (see Motorcraft parts) ....328
Passenger Occupant
Classification Sensor .................140
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Index
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Speed control ..............................71
Starting your
vehicle ........................219–220, 222
jump starting ..........................272
Steering wheel
controls ......................................74
tilting .........................................64
T
Tilt steering wheel ......................64
Tire Pressure Monitoring
System (TPMS)
Driving .....................................245
Roadside Emergencies ...........261
Tires, Wheels and Loading ....201
Warning Displays ........12, 88, 103
Tires ...........................186–187, 261
alignment ................................194
care ..........................................190
changing ..........................261, 267
checking the pressure ............190
inflating ...................................188
label .........................................200
replacing ..........................192, 267
rotating ....................................194
safety practices .......................193
sidewall information ...............195
snow tires and chains ............205
spare tire .................262, 264, 266
terminology .............................187
tire grades ...............................187
treadwear ........................186, 191
Towing .......................................212
recreational towing .................217
trailer towing ..........................212wrecker ....................................277
Transfer case
fluid checking .........................326
Transmission .............................230
brake-shift interlock (BSI) ....230
fluid, checking and adding
(automatic) .............................325
fluid, refill capacities ..............329
lubricant specifications ..........329
Turn signal ..................................56
V
Vehicle Identification Number
(VIN) ..........................................334
Vehicle loading ..........................205
Ventilating your vehicle ...........222
W
Warning lights (see Lights) .......12
Washer fluid ..............................299
Water, Driving through .............249
Windows ....................................118
power .........................................68
rear wiper/washer .....................64
Windshield
defrosting ..................................51
Windshield washer fluid and
wipers ..........................................63
checking and adding fluid .....299
liftgate reservoir .....................299
replacing wiper blades ...........300
Wrecker towing .........................277
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Owners Guide (post-2002-fmt)
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Index
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