maintenance FORD EXPLORER 2007 4.G Repair Manual

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter FG-1083 FG-1083
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2007 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
328

MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidFill to line on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1 or PM-1-C /
ESA-M6C25-A or
WSS-M6C62-A
Body hinges, latches,
door striker plates and
rotors, seat tracks, fuel
filler door hinge and
spring, hood latch,
auxiliary latch, seat
tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Driveshaft, slip spline,
universal joints
—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B Transfer case Front
Output Slip Shaft
(4WD)
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Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine coolant 4.0L
engine without auxiliary
climate control12.2 quarts
(11.5L)
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant 4.0L
engine with auxiliary
climate control13.9 quarts
(13.2L)
Engine coolant 4.6L
engine without auxiliary
climate control13.9 quarts
(13.2L)
Engine coolant 4.6L
engine with auxiliary
climate control15.7 quarts
(14.9L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 4.0L engine 5.0 quarts (4.7L)Motorcraft SAE 5W-30
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-30
Super Premium Motor
Oil (Canada)
2
XO-5W30-QSP (US)
CXO-5W30-LSP12
(Canada) /
WSS-M2C929-A with API
Certification Mark
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Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil 4.6L engine 6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Automatic transmission
(5R55S) fluid13.0 quarts
(12.3L)
3
Motorcraft MERCON
V
AT F
4
XT-5-QM /
MERCON
V
Automatic transmission
(6R60) fluid12.2 quarts
(11.6L)
3
Motorcraft MERCON
SP
AT F
5
XT-6-QSP /
MERCON
SP
Rear axle fluid 3.5 pints (1.7L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantX Y-75W140-QL /
WSL-M2C192-A
Front axle fluid (4WD) 2.7 pints (1.3L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Power steering fluidFill between the
MIN and MAX
lines on reservoirMotorcraft MERCON

Multi-Purpose ATFXT-2-QDX /
MERCON

Transfer case fluid
(4WD)1.5 quarts (1.4L)
Windshield washer fluid 4.2 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
2007 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
331

Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Fuel tank22.5 gallons
(85.2L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (4.6L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be
checked by a qualified technician.4Automatic transmissions that require MERCON
V should only use MERCON
V fluid or fluid that
is specified dual usage MERCON
/ MERCON
V. Refer toscheduled maintenance informationto
determine the correct service interval. Use of any fluid other than the recommended fluid may
cause transmission damage.5Automatic transmissions that require MERCON
SP should only use MERCON
SP fluid. Use of a
dual usage fluid in an automatic transmission requiring MERCON
SP may cause transmission
damage. Refer toscheduled maintenance informationto determine the correct service interval.
Use of any fluid other than the recommended fluid may cause transmission damage.
2007 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
332

ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L 3V V8
engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on Plug
Spark plug gap 0.052–0.056 inch
(1.32–1.42 mm)0.040–0.050 inch
(1.02–1.27 mm)
1
Compression ratio 9.7:1 9.8:11Spark plug gap is not adjustable
Engine drivebelt routing
•4.0L V6 Engine
•4.6L V8 Engine
2007 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
333

IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number
The vehicle identification number
(VIN) is a 17 digit combination of
letters and numbers. The VIN is
located on the driver side
instrument panel. The VIN number
is also found on the Certification
label. (Please note that in the
graphic XXXX is representative of
your vehicle identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
XXXXXXXXXXXXXXXXX
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6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
Five-speed automatic (5R55S) V
Six-speed automatic (6R60) X
2007 Explorer(exp)
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Maintenance and Specifications
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A
Accessory delay ..........................69
AdvanceTrac ..............................225
Air cleaner filter ...............327–328
Air conditioning ..........................47
Airbag supplemental restraint
system ................154–155, 163, 165
and child safety seats ............156
description ..............155, 163, 165
disposal ....................................168
driver airbag ............157, 164, 166
indicator light .................163, 168
operation .................157, 164, 166
passenger airbag .....157, 164, 166
side airbag ...............................163
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................307
Anti-lock brake system
(see Brakes) ..............................223
Anti-theft system ......................124
Audio system (see Radio) ...25, 31
Automatic transmission
driving an automatic
overdrive .........................232, 235
fluid, adding ............................325
fluid, checking ........................325
fluid, refill capacities ..............329
fluid, specification ..................329
Auxiliary Input Jack ...................38
Auxiliary power point .................67
Axle
lubricant specifications ..........329
refill capacities ........................329
B
Battery .......................................305acid, treating emergencies .....305
jumping a disabled battery ....272
maintenance-free ....................305
replacement, specifications ...328
servicing ..................................305
BeltMinder
...............................149
Brakes ........................................223
anti-lock ...................................223
anti-lock brake system
(ABS) warning light ...............223
fluid, checking and adding ....325
fluid, refill capacities ..............329
fluid, specifications .................329
lubricant specifications ..........329
parking ....................................224
shift interlock ..........................230
C
Calculating load ........................211
Capacities for refilling fluids ....329
Cargo cover ...............................108
Cargo management system ......108
Cassette tape player ...................25
Cell phone use ..............................8
Changing a tire .........................261
Child safety restraints ..............169
child safety belts ....................169
Child safety seats ......................174
attaching with tether straps ..178
in front seat ............................175
in rear seat ..............................175
Cleaning your vehicle
engine compartment ..............289
instrument panel ....................291
interior .....................................292
interior trim ............................292
plastic parts ............................290
2007 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Index
338

Infant seats
(see Safety seats) .....................174
Inspection/maintenance
(I/M) testing ..............................324
Instrument panel
cleaning ...................................291
cluster ........................................12
J
Jack ....................................261, 265
positioning .......................261, 267
storage .....................261, 264–265
Jump-starting your vehicle ......272
K
Keyless entry system ...............122
autolock ...........................111, 113
keypad .....................................122
locking and unlocking doors ..123
programming entry code .......122
Keys ...........................................125
positions of the ignition .........219
L
Lamps
bulb replacement
specifications chart ............57–58
daytime running light ...............54
fog lamps ...................................53
headlamps .................................53
interior lamps ...........................57
Liftgate ......................................109
remote release ........................118
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........223
Load limits .................................205
Loading instructions .................211Locks
autolock ...........................111, 113
childproof ................................116
doors ........................................111
Lubricant specifications ...........329
Lug nuts ....................................271
Luggage rack .............................110
Lumbar support, seats .....129, 131
M
Message center .....................81, 92
english/metric button .........84, 97
system check button ..........83, 96
warning messages .............88, 103
Mirrors .........................................70
automatic dimming rearview
mirror ........................................69
fold away ...................................70
heated ........................................70
side view mirrors (power) .......70
Moon roof ....................................75
Motorcraft parts ........293, 313, 328
N
Navigation system .......................44
O
Octane rating ............................317
Oil (see Engine oil) ..................300
P
Parking brake ............................224
Parts (see Motorcraft parts) ....328
Passenger Occupant
Classification Sensor .................140
2007 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Index
341