maintenance FORD EXPLORER 2008 4.G Repair Manual

TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have an underhood transmission
fluid dipstick.
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, (i.e., if the transmission slips or
shifts slowly) or if you notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by an authorized dealer.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
TRANSFER CASE FLUID (IF EQUIPPED)
Turn off the power running
boards, if equipped, before
working under the vehicle, jacking
or placing any object under the
vehicle. Never place your hand
between the extended running
board and the vehicle. A moving
running board may cause injury.
1. Clean the filler plug.
2. Remove the filler plug and inspect the fluid level.
3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
366

DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Turn off the power running boards, if equipped, before working
under the vehicle, jacking or placing any object under the
vehicle. Never place your hand between the extended running board
and the vehicle. A moving running board may cause injury.
If the original universal joints are replaced with universal joints equipped
with grease fittings, lubrication will be necessary.
Note:Your vehicle’s driveshaft is balanced. If undercoating the vehicle,
protect the driveshaft and universal joints to prevent overspray of any
undercoating material.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
367

Changing the air filter element
•4.0L Engine
•4.6L Engine
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
368

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter FG-1083 FG-1083
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
369

MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A
Body hinges, latches,
door striker plates and
rotors, seat tracks, fuel
filler door hinge and
spring, hood latch,
auxiliary latch, seat
tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Driveshaft, slip spline,
universal joints
—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B Transfer case Front
Output Slip Shaft
(4WD)
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
370

Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine coolant 4.0L
engine without auxiliary
climate control12.2 quarts
(11.5L)
Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant 4.0L
engine with auxiliary
climate control13.9 quarts
(13.2L)
Engine coolant 4.6L
engine without auxiliary
climate control13.9 quarts
(13.2L)
Engine coolant 4.6L
engine with auxiliary
climate control15.7 quarts
(14.9L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 4.0L engine 5.0 quarts (4.7L)Motorcraft SAE 5W-30
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-30
Super Premium Motor
Oil (Canada)
2
XO-5W30-QSP (US)
CXO-5W30-LSP12
(Canada) /
WSS-M2C929-A with API
Certification Mark
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
371

Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine oil 4.6L engine 6.0 quarts (5.7L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Automatic transmission
(5R55S) fluid12.4 quarts
(11.7L)
3
Motorcraft MERCONV
AT F
4
XT-5-QM /
MERCONV
Automatic transmission
(6R60) fluid12.2 quarts
(11.6L)
3
Motorcraft MERCONSP
AT F
5
XT-6-QSP /
MERCONSP
Rear axle fluid 3.5 pints (1.7L)Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantX Y-75W140-QL /
WSL-M2C192-A
Front axle fluid (4WD) 2.7 pints (1.3L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Power steering fluidFill between the
MIN and MAX
lines on reservoirMotorcraft MERCONV
AT FXT-5-QM /
MERCONV
Transfer case fluid
(4WD)1.5 quarts (1.4L)Motorcraft Transfer Case
FluidXL–12 /
—
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
372

Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Windshield washer fluid 4.2 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16- A2
Fuel tank22.5 gallons
(85.2L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (4.6L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be
checked by a qualified technician.4Automatic transmissions that require MERCONV should only use MERCONV fluid or fluid that
is specified dual usage MERCON/MERCONV. Refer toscheduled maintenance informationto
determine the correct service interval. Use of any fluid other than the recommended fluid may
cause transmission damage.5Automatic transmissions that require MERCONSP should only use MERCONSP fluid. Use of a
dual usage fluid in an automatic transmission requiring MERCONSP may cause transmission
damage. Refer toscheduled maintenance informationto determine the correct service interval.
Use of any fluid other than the recommended fluid may cause transmission damage.
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
373

ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L 3V V8
engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on Plug
Spark plug gap 0.052–0.056 inch
(1.32–1.42 mm)0.040–0.050 inch
(1.02–1.27 mm)
1
Compression ratio 9.7:1 9.8:11Spark plug gap is not adjustable
Engine drivebelt routing
•4.0L V6 Engine
•4.6L V8 Engine
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
374

IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
2008 Explorer(exp)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
375