FORD EXPLORER 2009 4.G Owners Manual

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter FG-1083 FG-1083
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
equivalentFord Part Number / Ford
Specification
Brake fluidBetween MIN
and MAX on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Body hinges, latches,
door striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood latch,
auxiliary latch, seat
tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Lock cylinders —Motorcraft
Penetrating and Lock
LubricantXL-1 /
None
Driveshaft, slip
spline, universal
joints
—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B
Transfer case Front
Output Slip Shaft
(AWD & 4WD)
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Item CapacityFord Part Name or
equivalentFord Part Number / Ford
Specification
Engine coolant 4.0L
engine without
auxiliary climate
control12.2 quarts
(11.5L)
Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant 4.0L
engine with auxiliary
climate control13.9 quarts
(13.2L)
Engine coolant 4.6L
engine without
auxiliary climate
control13.9 quarts
(13.2L)
Engine coolant 4.6L
engine with auxiliary
climate control15.7 quarts
(14.9L)
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak
PelletsVC-6 /
WSS-M99B37-B6
Engine oil 4.0L
engine5.0 quarts
(4.7L)Motorcraft SAE
5W-30 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-30 Super
Premium Motor Oil
(Canada)
2
XO-5W30-QSP (US)
CXO-5W30-LSP12 (Canada) /
WSS-M2C929-A with API
Certification Mark
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Item CapacityFord Part Name or
equivalentFord Part Number / Ford
Specification
Engine oil 4.6L
engine6.0 quarts
(5.7L)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor Oil
(Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12 (Canada) /
WSS-M2C930-A with API
Certification Mark
Automatic
transmission
(5R55S) fluid11.2 quarts
(10.6L)
3
Motorcraft
MERCON
VATF
4
XT-5-QM /
MERCON
V
Automatic
transmission fluid
(6R80)11.2 quarts
(10.6L)
3
Motorcraft
MERCON
LV AT F
4
XT-10-QLV /
MERCON
LV
Rear axle fluid 3.5 pints (1.7L)Motorcraft SAE
75W-140 Synthetic
Rear Axle LubricantX Y-75W140-QL /
WSL-M2C192-A
Front axle fluid
(AWD & 4WD)2.7 pints (1.3L)Motorcraft SAE
80W-90 Premium
Rear Axle LubricantXY-80W90-QL /
WSP-M2C197-A
Power steering fluidFill between the
MIN and MAX
lines on
reservoirMotorcraft
MERCON
VATFXT-5-QM /
MERCON
V
Transfer case fluid
(4WD)1.5 quarts
(1.4L)Motorcraft Transfer
Case FluidXL–12 /
—
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Item CapacityFord Part Name or
equivalentFord Part Number / Ford
Specification
Transfer case fluid
(AWD)1.3 quarts
(1.25L)Motorcraft Transfer
Case FluidXL–12 /
—
Windshield washer
fluid4.2 quarts
(4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16- A2
Fuel tank22.5 gallons
(85.2L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (4.6L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be
checked by a qualified technician.4Use of a dual usage fluid in an automatic transmission requiring MERCON
V may cause
transmission damage. Use of any fluid other than the recommended fluid may cause transmission
damage. Refer toscheduled maintenance informationto determine the correct service interval.
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ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L 3V V8
engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on Plug
Spark plug gap 0.052–0.056 inch
(1.32–1.42 mm)0.039–0.043 inch
(1.0–1.1mm)
Compression ratio 9.7:1 9.8:1
Engine drivebelt routing
•4.0L V6 Engine
•4.6L V8 Engine
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Five-speed automatic (5R55S) V
Six-speed automatic (6R80) 6
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GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local Ford or Ford of Canada dealer. These quality
accessories have been specifically engineered to fulfill your automotive
needs; they are custom designed to complement the style and
aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessories found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessories. The accessories will be warranted for whichever provides
you the greatest benefit:
•12 months or 12,000 miles (20,000 km) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
Contact your dealer for details and a copy of the warranty.
The following is a list of several Genuine Ford Accessories. Not all
accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your dealer
or visit our online store at: www.fordaccessories.com.
Exterior style
Aluminum fuel filler door
Bug shields
Deflectors
Running boards
Splash guards
Step Bars
Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
Lifestyle
Ash cup / smoker’s package
Cargo organization and management
Neutral tow kit
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Roof rail cross bars
Trailer hitch drawbars, wiring harnesses and accessories
TripTunes™ Advanced portable audio connection
Peace of mind
Mobile-Ease™ hands-free communication system
Remote start
Vehicle security systems
Wheel locks
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your authorized dealer for
specific weight information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use.
•To avoid interference with other vehicle functions, such as anti-lock
braking systems, amateur radio users who install radios and antennas
onto their vehicle should not locate the Amateur Radio Antennas in
the area of the driver’s side hood.
•Electrical or electronic accessories or components that are added to
the vehicle by the authorized dealer or the owner may adversely affect
battery performance and durability.
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